Abokin ciniki na farko da ya tallata Sealio®, sabon salo na kwandon takarda yana da wasu fa'idodin marufi mai dorewa, shine sashin DMK Baby na ƙungiyar DMK mai samar da kiwo na Jamus.Kamfanin ya gan shi a matsayin ingantaccen tsari don sabon layin sa na foda na madarar jarirai, yunƙurin da ya kashe miliyoyin Yuro.Selio ba shine kawai tsarin marufi DMK Baby ya duba ba, amma da sauri ya zama zaɓi wanda ya fi dacewa.
An haɓaka ta Ã…&R Carton na Sweden, Selio babban ci gaba ne ga ingantaccen tsarin marufi Ã…&R da aka sani da Cekacan®.An yi nufin masana'antar abinci, musamman ma marufi na foda iri-iri, manyan sassa uku na tushen takarda na Cekacanâ € “jiki, ƙasa, da kuma saman membrane” ana isar da su azaman lebur sannan kuma a kafa su cikin kwantena.Wannan shine abin da ya sa ya fi dacewa ta hanyar marufi mai ɗorewa, tunda jigilar fasinja zuwa wurin abokin ciniki yana buƙatar ƙarancin manyan motoci kuma yana cinye mai ƙasa da yadda ake buƙata lokacin jigilar kaya ya samar da kwantena.
Bari mu fara kallon Cekacan don mu iya fahimtar abin da Selio ke wakilta.Manyan abubuwa uku na Cekacan sune laminations multilayer na kwali da sauran yadudduka kamar foil na aluminum ko polymers daban-daban waɗanda takamaiman aikace-aikacen ke buƙata.Kayan aiki na zamani na iya samar da nau'i-nau'i daban-daban.Bayan shigar da ƙasan Cekacan an rufe shi a wuri, an shirya kwandon don cikawa, yawanci tare da granular ko samfur mai ƙarfi.Sa'an nan kuma za a shigar da babban membrane a cikin wurin, bayan haka an rufe bakin da aka yi masa allura a kan kunshin sannan a danna murfin da aka laka a gefen gefen.
Sealio shine, ainihin, ingantaccen sigar Cekacan.Kamar Cekacan, Selio yana da niyya da farko akan aikace-aikacen abinci kuma an kafa shi a wurin masana'antar abinci akan injunan Sealio daga fage.Amma saboda Sealio ya cika ta cikin ƙasa maimakon saman, yana kawar da damar da samfurin samfurin da ba a so ya bayyana a saman ɓangaren akwati.Ã…&R Carton kuma yana yin nuni zuwa ga mafi ƙarancin tsarin rufewa akan tsarin Selio.Hakanan ana inganta fakitin idan ana batun jin daɗin mabukaci saboda yana da mafi kyawun kula da kwanciyar hankali kuma yana da sauƙin amfani da iyaye waɗanda ke da hannu ɗaya kawai kyauta lokacin ɗaukar jariri a ɗayan.Sannan akwai bangaren injina na Selio, wanda ke alfahari da ƙira da cikawa fiye da Cekacan.Yana da zamani na zamani tare da ayyukan ci-gaba wanda allon taɓawa ke sarrafa shi.Hakanan an nuna shi shine ƙirar tsafta da tsarin haɗaɗɗiyar dijital don tallafi mai sauri kuma abin dogaro.
Haɗin gwiwar kiwo Dawowa zuwa rukunin DMK, haɗin gwiwar mallakar manoma 7,500 tare da samarwa a cikin kiwo 20 a Jamus da Netherlands.Sashen DMK Baby yana da mai da hankali kan tsarin madarar jarirai, amma yana da tsarin samfur mafi fa'ida wanda ya haɗa da abincin jarirai da kayan abinci ga uwaye da jarirai.
"Muna son jarirai kuma mun san cewa yana da muhimmanci mu kula da uwa kuma," in ji Iris Behrens, wacce ita ce Shugabar Kasuwancin Duniya na DMK Baby.“Muna nan ne domin tallafa wa iyaye a kan tafiyarsu tare da jariransu akan hanyar girma ta dabi'a– wato manufarmu.
Sunan alamar samfuran DMK Baby shine Humana, sunan da ke wanzu tun 1954. A halin yanzu ana rarraba alamar a cikin ƙasashe sama da 60 a duniya.A al'adance, DMK Baby ya tattara wannan foda na madara a cikin ko dai akwatin-ciki ko kunshin karfe.Bayan 'yan shekarun da suka gabata DMK Baby ta yanke shawarar nemo sabbin marufi don nan gaba, kuma magana ta fita ga masu samar da tsarin marufi da kayan marufi waɗanda zasu iya samun abin da DMK Baby ke buƙata.
“Ba shakka mun san Ã…&R Carton da Cekacan ɗinsu, kuma mun san ya shahara ga wasu abokan fafatawa,†in ji Ivan Cuesta, Manajan Daraktan Ayyuka a cikin DMK Baby.“Don haka Ã…&R shima ya sami buƙatu.Ya zama cewa suna haɓaka Sealio® kuma hakan ya sa mu sha'awar.An ba mu damar shiga cikin ci gabanta da kuma tasiri ga sabon tsarin, har ma da daidaita shi zuwa ga yadda muke so.
Kafin yin nisa, DMK Baby ta gudanar da cikakken bincike kan kasuwa a tsakanin iyaye mata a kasashe shida na duniya don gano abin da suke so a cikin marufi na madarar jarirai.“Mun tambayi abin da zai sauƙaƙa rayuwar uwaye da kuma abin da zai sa su ji lafiya,†in ji Behrens.Abin da DMK Baby ya koya shine cewa siffa mai inganci tana cikin buƙatu sosai.Masu amsa sun kuma nemi a basu dama, kamar yadda a cikin “Ina son kunshin da zan iya rikewa da hannu daya domin daya hannun yawanci yana da jariri a ciki†.
Fakitin kuma dole ne ya kare da kyau, dole ne ya sami roko, dole ne ya zama mai daɗi don siye, kuma dole ne ya ba da garantin sabo– duk da cewa samfurin ne da ake yawan cinyewa a cikin mako guda.A ƙarshe, fakitin dole ne ya kasance yana da fasalin da bai dace ba.A cikin kunshin Sealio murfin yana da lakabin da ke karya lokacin buɗe fakitin a karon farko don iyaye su tabbata ba a taɓa buɗewa ba.Ana amfani da wannan lakabin ta mai siyar da murfi kuma baya buƙatar na'ura daban a cikin shukar abinci.
Wata bukata da uwaye suka yi ita ce kunshin ya kasance yana da cokali mai aunawa.DMK Baby da Ã…&R Carton sun yi aiki tare don samun mafi kyawun maganin cokali.Bugu da ƙari, tun da tambarin Humana yana da zuciya a baya, an ba da cokali mai auna siffar zuciya.Yana zaune a cikin wani mariƙi a ƙarƙashin murfi mai ɗamara amma sama da rufin ɓawon burodi, kuma ana son a yi amfani da mariƙin a matsayin abin gogewa domin a iya auna madaidaicin adadin foda a cikin cokali.Tare da wannan mariƙin, cokali yana da sauƙin isa koyaushe kuma baya kwance a cikin foda koda bayan amfani da farko.
‘Ta uwaye ga uwaye’ Sabon tsarin fakitin ana kiransa da “myHumanaPack,â€TM kuma layin tallan tallan DMK Baby shine “ta uwaye ga uwaye†Ana samunsa a cikin 650-- , 800-, da 1100-g masu girma dabam don dacewa da kasuwanni daban-daban.Canza ƙarar a cikin kunshin ba matsala ba ne idan dai tushe akan kunshin iri ɗaya ne.Rayuwar tanadi har zuwa shekaru biyu, wanda yayi daidai da ma'aunin masana'antu.
“Muna ci gaba da kyau tare da wannan sabon mafita,†in ji Cuesta.“Buƙatu na karuwa, kuma mun lura cewa ya ƙara samun sauƙi a kai shi kan shaguna.A fili mutane suna son tsarin.Muna kuma lura da tattaunawa mai kyau a shafukan sada zumunta, inda muke gudanar da yakin neman zabe.â€
“Bugu da ƙari, mun fahimci cewa yawancin masu siye suna ba da marufi a rayuwa ta biyu, in ji Behrens.“Za mu iya gani a kafafen sada zumunta na zamani cewa mutane suna da tunani sosai a kan abin da za a iya amfani da shi idan babu komai.Kuna iya fenti shi da manne masa hotuna da amfani da shi don adana kayan wasan yara, misali.Wannan ikon da za a sake amfani da shi wani abu ne da ke sa shi cikakke daga mahallin mahalli.â€
A cikin layi daya da sabon layi a cikin shukar DMK Baby a ƙauyen Strückhausen na Jamus, ana amfani da layin marufi na kamfani na gwangwani na ƙarfe.A wasu ƙasashe, alal misali China, ƙarfen ƙarfe yana da karɓuwa sosai kusan ana bayarwa.Amma inda yawancin Yammacin Turai ke damuwa, kunshin Humana Brand wanda abokan ciniki za su gani akai-akai zai zama tsarin Sealio.
“Akwai ƙalubale don samar da sabon layin, amma mun yi aiki sosai tare da Ã…&R Carton, wanda ya ɗauki alhakin shigarwa,†in ji Cuesta.“Hakika, ba ya tafiya daidai gwargwadon tsare-tsare.Bayan haka, muna magana ne game da sabon marufi, sabon layi, sabon masana'anta, da sabbin ma'aikata, amma yanzu bayan watanni biyu ana samun ci gaba.Layin ci-gaba ne mai tarin software da robobi masu yawa, don haka a zahiri zai buƙaci ɗan lokaci kafin komai ya kasance.
Layin samarwa a yau yana da masu aiki takwas zuwa goma a kowane motsi, amma yayin da aka inganta shi ra'ayin shine a rage wannan adadin wasu.Ƙarfin samarwa na shekara yana tsakanin ton 25 zuwa 30,000, wanda hakan ke nufin tsakanin fakiti miliyan 30 zuwa 40 a kowace shekara.Ã…&R Carton yana isar da duk abubuwan fakiti takwas zuwa wurin DMK a Strückhausen:
• Yanke kayan membrane wanda ke samun induction a hatimce zuwa saman jikin kwantena kafin cikawa
• Rolls na tef (PE-sealing lamination) wanda ake shafa a gefen gefen jikin kwantena a cikin tsarin samar da akwati
An yi ta Ã…&R, duka falon lebur wanda ke aiki azaman jiki da tushe wanda ke haɗe zuwa jikin lamination ne wanda ya haɗa da, ban da allon takarda, ƙaramin shinge na aluminium da madaidaicin hatimin zafi na tushen PE. .Ã…&R kuma yana yin yanki na ƙasa da membrane na sama, lamination wanda ya haɗa da ƙaramin aluminum na bakin ciki don shinge da PE-sealing ciki.Dangane da kayan aikin filastik guda biyar a cikin akwati, ana kera waɗannan a kusa da DMK Baby ƙarƙashin kulawar Ã…&R Carton.Bukatun inganci da tsabta koyaushe suna da girma sosai.
Ingantattun ayyuka Sabon layin samarwa a Strückhausen, wanda ke gudana tun watan Janairu, yana da jimlar tsayin mita 450 (1476 ft.).Wannan ya haɗa da haɗin kai, mai ɗaukar kaya, da palletizer.Layin ya dogara ne akan ingantacciyar fasahar Cekacan amma tare da ingantattun ayyuka.Dabarar hatimi ta Cekacan® iri ɗaya ce, amma sama da sabbin hatimai 20 sun kewaye fasaha a cikin Selio®.
Gerhard Baalmann na DMK Baby, Babban Darakta, ya jagoranci masana'anta a Strückhausen kuma ya kasance mai kirki don buga jagorar yawon shakatawa a ranar Packaging World ya ziyarci babban ɗakin samar da tsafta.“An ƙera shi don yin aiki dare da rana, layin yana dogara ne akan mai yin gwangwani (S1), na'urar filler/sealer (S2), da kuma abin rufe fuska (S3),†in ji Baalmann.
Da farko an ciro babur mai tushen takarda daga ciyarwar mujallu kuma a samar da ita a cikin silinda a kusa da mandrel.Tef ɗin PE da hatimin zafi sun haɗu don ba wa silinda ɗin hatimin hatimin gefe.Ana aika da silinda ta hanyar kayan aiki na musamman don ba shi siffarsa ta ƙarshe.Sa'an nan kuma an rufe murfin saman murfin kuma an rufe gefen saman kuma a rufe shi a wuri.Ana juyar da kwantenan kuma a fitar da su a kan abin jigilar kaya wanda zai kai ga filler.Saboda layin yana da nisa mai nisa, DMK Baby ya ƙirƙiri baka iri-iri don yantar da sararin bene.An cim ma wannan ta hanyar amfani da na'urorin jigilar karkace daga AmbaFlex.Daya daga cikin na'ura mai karkace yana ɗaga kwantena zuwa tsayin kusan ƙafa 10. Ana isar da kwantena tazarar kusan ƙafa 10 sannan a koma ƙasa zuwa matakin bene akan na'ura mai karkace ta biyu.Ta hanyar baka da aka samu, mutane, kayan aiki, har ma da cokali mai yatsa na iya wucewa cikin sauƙi.
A cewar Ã…&R, abokan ciniki za su iya zaɓar kusan duk abin da suke so.A cikin yanayin DMK Baby, mai filler shine tsarin jujjuyawar kai 12 daga Optima.Cikakkun fakitin sun wuce ma'aunin abin dubawa daga Mettler Toledo sannan a kai su cikin ɗakin Jorgensen mai auna 1500 x 3000 cm inda ake fitar da iskar da ke cikin yanayi kuma iskar iskar nitrogen ta koma cikin sararin saman kwantenan da aka juya.Kimanin kwantena 300 sun shiga cikin wannan ɗakin, kuma adadin lokacin da aka kashe a cikin ɗakin yana kusan minti 2.
A cikin tasha ta gaba, an rufe ginin tushe a wurin.Sannan an rufe bakin gindin da aka yi masa allura.
A wannan lokacin kwantenan suna wucewa Domino Ax 55-i Na'urar Ink Jet mai ci gaba wanda ke sanya bayanai masu canzawa gami da keɓaɓɓen lambar matrix na 2D akan kasan kowane akwati.Ana ƙirƙira da sarrafa keɓan lambobin lambobin ta hanyar tsarin serialization daga Rockwell Automation.Karin bayani kan wannan cikin dan kankanin lokaci.
Bayan an cika ta cikin ƙasa, yanzu kwantena suna tsaye kuma sun shiga wani tsarin daga Jorgensen.Yana tura mutum-mutumin Fanuc LR Mate 200i 7c guda biyu don ɗaukar cokali masu aunawa da ake ciyar da mujallu sannan su ɗauki cokali ɗaya a cikin kowane mai siffa mai siffar zuciya wanda aka ƙera a kowane saman saman.Da zarar an buɗe kwandon kuma ana amfani da shi, masu amfani suna ɗaukar cokali zuwa cikin wannan majinin mai siffar zuciya, hanya mafi tsafta ta adana cokali fiye da idan tana cikin samfurin kanta.
Abin lura shi ne cewa cokali na aunawa da sauran kayan aikin filastik suna zuwa cikin jaka biyu na PE.Ba a hana su ba, amma an rage haɗarin kamuwa da cuta saboda an cire jakar PE ta waje a wajen yankin samar da tsafta.A cikin wannan yankin, ma'aikaci yana cire ragowar jakar PE kuma ya sanya kayan aikin filastik cikin mujallu waɗanda daga ciki ake zabar abubuwan.Hakanan abin lura shine tsarin hangen nesa na Cognex yana bincika kowane akwati da ke fitowa daga injin Jorgensen don kada kunshin ya bar ba tare da cokali mai aunawa ba.
Aikace-aikacen murfi mai ɗamara Aikace-aikacen murfin hinged yana gaba, amma da farko fakitin masu fayil guda ɗaya an raba su zuwa waƙa biyu saboda ma'ajin murfi tsarin kai biyu ne.Ana ɗaukar murfi daga ciyarwar mujallu ta wani kan zaɓen mai amfani da servo kuma an haɗa shi zuwa saman baki ta hanyar daidaitawa.Ba a yi amfani da manne ko wasu abubuwan da ake amfani da su ba.
Lokacin da kwantena suka bar murfin murfi, suna wuce tsarin dubawa na X-ray daga Mettler Toledo wanda ke ƙin duk wani kunshin kai tsaye a cikin sa duk wani abin da ba a zata ko wanda ba a so.Bayan wannan, fakitin suna gudana akan isar da sako zuwa marufi na wraparound wanda Meypack ke bayarwa.Wannan injin yana ɗaukar fakiti na farko biyu ko uku a lokaci ɗaya, dangane da ƙirar, kuma yana juya su 90 deg.Sa'an nan kuma a jera su ta hanyoyi biyu ko uku, kuma a kafa harka a kusa da su.Sassaucin tsari yana da kyau, don haka ana iya daidaita na'ura zuwa nau'ikan fakitin shirye-shiryen ba tare da hasara cikin sauri ba.
Kamar yadda muka ambata a baya, kowane kwali na Sealio ya buga a ƙasan sa na musamman lambar matrix data 2D.A cikin injin Meypack akwai kyamarar Cognex da ke kusa da wurin da fakitin Selio ke shiga cikin akwati.Ga kowane harka da aka samar, wannan kyamarar tana karanta keɓaɓɓen lambar matrix data a ƙasan kowane fakitin Sealio da ke shiga cikin wannan harka kuma ta aika wannan bayanan zuwa software na serialization na Rockwell don dalilai na tarawa.Tsarin Rockwell sannan ya samar da wata lamba ta musamman da za'a buga akan harkallar da ke kafa dangantaka ta iyaye/yara tsakanin kwali da ke cikin harka da kuma shari'ar kanta.Wannan lambar shari'ar ko dai ana buga ta kai tsaye akan harka ta wurin firintar tawada ta Domino, ko kuma ana amfani da ita ta hanyar buga-canja wuri-da-mai lakabin thermal, kuma daga Domino.Duk ya dogara da abin da wasu yankuna suka fi so.
Ƙarfin jeri da tarawa wanda ya zo tare da bugu na 2D data matrix code da kuma amfani da tsarin serialization na Rockwell yana da mahimmanci.Yana nufin cewa kowane kunshin ya zama na musamman, wanda ke nufin cewa DMK Baby na iya gano abubuwan da ke cikin su dawo da sarkar samar da kayayyaki daidai ga manomin kiwo wanda shanunsa suka samar da madarar da aka samar da madarar.
Ana isar da shari'o'in akan hanyar sufuri da aka rufe zuwa palletizer daga Jorgenson wanda ke amfani da mutummutumi guda biyu wanda Fanuc ya kawo.Mataki na ƙarshe a cikin aiwatar da marufi shine shimfidawa a kan tsarin da Cyklop ke bayarwa.
“Sealio ra'ayi ne wanda shine ‘yanayin fasaha’ a cikin marufi na abinci kuma ya dogara ne akan duk gogewar da muka koya sama da shekaru 15 cewa muna aiki tare da Cekacan azaman marufi don madarar jarirai, Johan Werme, Daraktan Tallace-tallace na tsarin marufi a Å&R Carton.
Masana'antar abinci ita ce babbar manufar sabon tsarin Selio®, amma kuma za ta iya samun sabbin kasuwanni a wasu yankuna kamar su magunguna.Masana'antar taba ta riga ta fara amfani da marufi na Cekacan don taba.
Zaɓi wuraren sha'awar ku a ƙasa don yin rajista don Kundin Wasiƙun Labarai na Duniya.Duba Taskar Labarai »
Lokacin aikawa: Satumba-07-2019