Makasitomala woyamba kugulitsa Sealio®, mtundu watsopano wa chidebe chopangidwa ndi mapepala chokhala ndi maubwino okhazikika okhazikika, ndi gulu la DMK Baby la opanga mkaka waku Germany DMK Group.Kampaniyo idawona ngati njira yabwino kwambiri pamzere wawo watsopano wa mkaka wa ana akhanda, njira yomwe idayikamo mamiliyoni a mayuro.Sealio sichinali mtundu wokhawo wa ma CD omwe DMK Baby adayang'ana, koma idakhala njira yomwe idamveka bwino kwambiri.
Wopangidwa ndi Å&R Carton waku Sweden, Sealio ndi njira yotsatirira ya makina opaka a Å&R okhazikitsidwa bwino omwe amadziwika kuti Cekacan®.Zolinga zamakampani azakudya, makamaka zolongedza ufa wosiyanasiyana, zigawo zazikulu zitatu zozikidwa pamapepala za Cekacan—thupi, pansi, ndi nembanemba yapamwamba— zimaperekedwa ngati zopanda kanthu kenaka nkupangidwa kukhala zotengera.Izi ndi zomwe zimapangitsa kuti zikhale zopindulitsa kuchokera kumayendedwe okhazikika, popeza kutumiza malo opanda kanthu kupita kumalo opangira makasitomala kumafuna magalimoto ocheperako ndipo kumawononga mafuta ochepa kwambiri kuposa momwe amafunikira pamene zotumiza zidapanga zotengera zopanda kanthu.
Tiyeni tione kaye ku Cekacan kuti tithe kuyamikira zomwe Sealio akuimira.Zigawo zitatu zazikulu za Cekacan ndi multilayer laminations ya makatoni kuphatikiza zigawo zina monga zojambulazo aluminiyamu kapena ma polima osiyanasiyana kuti ntchito yeniyeni imafuna.Kugwiritsa ntchito modular kumatha kutulutsa mawonekedwe osiyanasiyana.Pambuyo pansi pa Cekacan ndi induction yosindikizidwa m'malo, chidebecho chimakhala chokonzeka kudzazidwa, makamaka ndi chopangidwa ndi granular kapena magetsi.Kenako nembanemba ya pamwambayo imasindikizidwa m'malo mwake, kenako mkombero wopangidwa ndi jekeseni umasindikizidwa pa phukusi ndikutsatiridwa ndi chivindikiro chomwe chimadindidwa bwino pamphepete.
Sealio, kwenikweni, mtundu wokometsedwa wa Cekacan.Monga Cekacan, Sealio imayang'ana makamaka pazakudya ndipo imapangidwa pamalo opangira zakudya pamakina a Sealio kuchokera m'malo opanda kanthu.Koma chifukwa Sealio amadzazidwa kupyola pansi m'malo pamwamba, amachotsa mwayi zotsalira zosaoneka bwino kuonekera pamwamba pa chidebe.Ã…&R Carton amalozeranso ku njira yothina yotsekanso pamtundu wa Sealio.Phukusili limapangidwanso bwino pankhani ya kusavuta kwa ogula chifukwa limakhala lokhazikika komanso losavuta kugwiritsa ntchito ndi kholo lokhala ndi dzanja limodzi lopanda dzanja ponyamula mwana wina.Ndiyeno pali mbali ya makina a Sealio, yomwe imadzitamandira kwambiri kupanga ndi kudzaza kuposa Cekacan.Ndiwotsogola kwambiri wokhala ndi ntchito zapamwamba zoyendetsedwa ndi touchscreen.Zomwe zimawonetsedwanso ndi kapangidwe kaukhondo komanso makina ophatikizika a digito kuti athandizire mwachangu komanso odalirika akutali.
Dairy co-op Kubwerera ku DMK Group, ndi mgwirizano wa alimi 7,500 omwe amapangidwa m'mafakitale 20 ku Germany ndi Netherlands.Gawo la DMK Baby limayang'ana kwambiri mkaka wa makanda, koma lili ndi pulogalamu yotakata kwambiri yomwe imaphatikizanso zakudya za makanda ndi zakudya za amayi ndi makanda.
"Timakonda makanda ndipo tikudziwa kuti ndikofunikanso kusamalira amayi," akutero Iris Behrens, yemwe ndi Mtsogoleri wa Global Marketing wa DMK Baby.âTilipo kuti tithandizire makolo paulendo wawo ndi ana awo panjira yachilengedwe yakukula—ndiyo ntchito yathu.
Dzina la mankhwala a DMK Baby ndi Humana, dzina lomwe lakhalapo kuyambira 1954. Panopa chizindikirochi chikugawidwa m'mayiko oposa 60 padziko lonse lapansi.Mwachizoloŵezi, DMK Baby ankayika ufa wa mkaka uwu m'bokosi lachikwama kapena phukusi lachitsulo.Zaka zingapo zapitazo DMK Baby adaganiza zopeza zopangira zatsopano zamtsogolo, ndipo mawu adapita kwa ogulitsa makina opangira ma CD ndi zida zopakira omwe angakhale ndi zomwe DMK Baby amafunikira.
“Mwachiwonekere tinkadziwa za Ã…&R Carton ndi Cekacan wawo, ndipo tinkadziwa kuti inali yotchuka ndi ena mwa omwe timapikisana nawo,†akutero Ivan Cuesta, Managing Director of Operations mkati mwa DMK Baby.“Choncho Â...&R adalandiranso pempho.Zinapezeka kuti anali atangopanga Sealio®® ndipo zidapangitsa chidwi chathu.Tinapatsidwa mpata wotenga nawo mbali pa chitukuko chake ndi kusonkhezera dongosolo latsopano, ngakhale kulisintha mmene tikufunira pamlingo wina wake.
Asanafike pamenepo, DMK Baby adachita kafukufuku wamsika wamsika pakati pa amayi m'maiko asanu ndi limodzi padziko lonse lapansi kuti adziwe zomwe akufuna pakupanga njira yopangira mkaka wa makanda."Tidafunsa zomwe zingapangitse moyo wa amayi kukhala wosavuta komanso zomwe zingawathandize kukhala otetezeka," akutero Behrens.Zomwe DMK Baby adaphunzira ndikuti mawonekedwe apamwamba anali ofunikira kwambiri.Ofunsidwawo adapemphanso kuti ndisamavutike, monga “Ndikufuna phukusi lomwe ndingathe kuligwira ndi dzanja limodzi chifukwa mkono wina nthawi zambiri umakhala ndi mwana.
Phukusili liyeneranso kutetezedwa bwino, limayenera kukopa chidwi, limayenera kukhala losangalatsa kugula, ndipo limayenera kutsimikizira kutsitsimuka—ngakhale ndi chinthu chomwe chimadyedwa mkati mwa sabata.Pomaliza, phukusili liyenera kukhala ndi mawonekedwe owoneka bwino.Mu phukusi la Sealio chivundikirocho chimakhala ndi chizindikiro chomwe chimasweka mukatsegula paketi koyamba kuti makolo atsimikizire kuti sichinatsegulidwe.Chizindikirochi chimayikidwa ndi wopereka zivundikiro ndipo sichifuna makina apadera pazakudya.
Pempho lina lomwe amayi anali nalo linali loti phukusili likhale ndi supuni yoyezera.DMK Baby ndi Ã…&R Carton adagwira ntchito limodzi kuti apeze yankho labwino kwambiri la supuni.Komanso, popeza chizindikiro cha Humana chili ndi mtima kumbuyo, supuni yoyezera inapatsidwa mawonekedwe a mtima.Imakhala pansi pa chivundikiro cha pulasitiki koma pamwamba pa chivundikirocho, ndipo chosungiracho chimapangidwa kuti chigwiritsidwe ntchito ngati scraper kuti ufa wochuluka ukhoza kuyesedwa mu supuni.Ndi chofukizira ichi, supuni nthawi zonse imakhala yosavuta kufika ndipo siinagona mu ufa ngakhale mutagwiritsa ntchito koyamba.
‘Wolemba amayi kwa amayi’ Mtundu watsopano wa phukusi umatchedwa “myHumanaPack,†ndipo mzere wotsatsa wa DMK Baby ndi “wolemba amayi kwa amayi.†ukupezeka mu 650- , 800-, ndi 1100-g kukula kwake kuti agwirizane ndi misika yosiyanasiyana.Kusintha voliyumu mu phukusi si vuto bola ngati maziko pa phukusi ndi chimodzimodzi.Alumali moyo mpaka zaka ziwiri, amene ali ofanana ndi makampani muyezo.
“Tikupanga bwino ndi yankho latsopanoli,†akutero Cuesta.“Kufuna kukuchulukirachulukira, ndipo tawona kuti zakhala zosavuta kuziyika pamashelefu ogulitsa.Anthu mwachiwonekere amakonda mawonekedwe.Timaonanso zokambirana zabwino kwambiri pa malo ochezera a pa Intaneti, komwe timachita kampeni zambiri.â
“Kuphatikiza apo, tamvetsetsa kuti ogula ambiri amapatsa zopakapaka moyo wachiwiri,†akuwonjezera Behrens.“Timaona pama social network kuti anthu amakhala ndi malingaliro ambiri pankhani ya zomwe angagwiritse ntchito akakhala opanda kanthu.Mukhoza kujambula ndi kumata zithunzi kwa izo ndi ntchito posungira zoseweretsa, mwachitsanzo.Kukhoza kugwiritsidwanso ntchito kumeneku ndi chinthu chinanso chomwe chimapangitsa kukhala changwiro kuchokera ku chilengedwe.â
Mofanana ndi mzere watsopano wa chomera cha DMK Baby's m'mudzi wa Strückhausen waku Germany, mizere yolongedza yomwe ilipo kale ya zitini zachitsulo imagwiritsidwa ntchito.M'mayiko ena, China mwachitsanzo, chitsulo chikhoza kuvomerezedwa ndi anthu ambiri, pafupifupi kuperekedwa.Koma komwe ambiri aku Western Europe akukhudzidwa, phukusi la Humana Brand lomwe makasitomala aziwona nthawi zonse lidzakhala mtundu wa Sealio.
"Zinali zovuta kukhazikitsa mzere watsopano, koma tagwira ntchito bwino limodzi ndi Å&R Carton, yomwe idatenga udindo wokhazikitsa," akutero Cuesta.“Zowona, sizimayenda ndendende malinga ndi mapulani.Kupatula apo, tikukamba za kulongedza kwatsopano, mzere watsopano, fakitale yatsopano, ndi antchito atsopano, koma patatha miyezi ingapo ikupita patsogolo.Ndi mzere wotsogola wokhala ndi mapulogalamu ambiri komanso maloboti ambiri, kotero mwachilengedwe padzafunika nthawi zonse zisanakhazikike.
Mzere wopanga lero uli ndi ogwiritsa ntchito asanu ndi atatu mpaka khumi pakusinthana kulikonse, koma m'mene ukukulitsidwa lingaliro ndikuchepetsa chiwerengerochi.Kupanga kwapachaka kumakhala pakati pa matani 25 ndi 30,000, zomwe zikutanthauza kuti pakati pa 30 ndi 40 miliyoni mapaketi pachaka.Å&R Carton imapereka zida zonse zisanu ndi zitatu ku malo a DMK ku Strückhausen:
* Dulani zinthu za membrane zomwe zimasindikizidwa pamwamba pa chidebecho musanadzaze
• mipukutu ya tepi (PE-sealing lamination) yomwe imayikidwa pa msoko wam'mbali mwa chidebecho popanga chidebe.
Zopangidwa ndi Ã…&R, zonse zopanda kanthu zomwe zimagwira ntchito ngati thupi komanso maziko omwe amamangiriridwa ku thupi ndi lamination lomwe limaphatikizapo, kuwonjezera pa pepala, chotchinga chotchinga chotchinga cha aluminiyamu ndi chosindikizira cha PE chosindikizira kutentha. .Ã…&R imapanganso chidutswa chapansi ndi nembanemba yapamwamba, chotchingira chomwe chimaphatikizapo chitsulo chochepa cha aluminiyamu chotchinga ndi PE-kusindikiza mkati.Ponena za zigawo zisanu zapulasitiki zomwe zili m'chidebecho, izi zimapangidwa pafupi ndi DMK Baby motsogozedwa ndi Ã…&R Carton.Zofunikira zaukhondo ndi zaukhondo ndizokwera kwambiri nthawi zonse.
Ntchito zokongoletsedwa Mzere watsopano wopangira ku Strückhausen, womwe wakhala ukuyenda kuyambira Januware, uli ndi kutalika kwa 450 m (1476 ft.).Izi zikuphatikizapo ma conveyor, copacker, ndi palletizer.Mzere zachokera kutsimikiziridwa Cekacan luso koma ndi ntchito wokometsedwa.Njira yosindikizira ya Cekacan® ndi yofanana, koma ma patent atsopano opitilira 20 akuzungulira ukadaulo wa Sealio®.
DMK Baby a Gerhard Baalmann, Executive Director, amayang'anira fakitale ku Strückhausen ndipo anali wokoma mtima kusewera wowongolera alendo patsiku lomwe Packaging World idayendera holo yopangira zaukhondo.“Zopangidwa kuti zizigwira ntchito usana ndi usiku, mzerewu umachokera pa makina opangira zitini (S1), filler/sealer (S2), and lid applicator (S3),†akutero Baalmann.
Choyamba, pepala lopanda kanthu limachotsedwa ku chakudya chamagazini ndikupangidwa kukhala silinda yozungulira mandrel.Tepi ya PE ndi kusindikiza kutentha zimaphatikizana kuti silinda ikhale yosindikizira mbali.Silindayo imatumizidwa kudzera mu zida zapadera kuti ipereke mawonekedwe ake omaliza.Kenako nembanemba yapamwamba imasindikizidwa ndipo mkombero wapamwamba umasindikizidwanso m'malo mwake.Zotengerazo zimatembenuzidwa ndikutulutsidwa pa conveyor yopita ku filler.Chifukwa mzerewu umayenda mtunda wautali, DMK Baby idapanga mtundu wamtundu kuti amasule malo.Izi zidatheka pogwiritsa ntchito ma conveyors ozungulira ochokera ku AmbaFlex.Mmodzi wozungulira conveyor amakweza zotengerazo mpaka utali wa pafupifupi 10 ft. Zotengerazo zimatumizidwa mtunda wa pafupifupi 10 ft. kenako zimabwereranso pansi mpaka pansi pa chotengera chachiwiri chozungulira.Kupyolera mu Chipilala chotsatiracho, anthu, zida, komanso zonyamula mphanda zimatha kudutsa mosavuta.
Malinga ndi Ã…&R, makasitomala amatha kusankha chilichonse chodzaza ufa chomwe angafune.Pankhani ya DMK Baby, chodzaza ndi 12-mutu wozungulira volumetric system yochokera ku Optima.Maphukusi odzazidwa amadutsa choyezera kuchokera ku Mettler Toledo kenako amalowetsedwa kuchipinda cha Jorgensen choyezera 1500 x 3000 cm momwe mpweya wozungulira umachotsedwa ndipo mpweya wa nayitrogeni umalowetsedwanso kumutu kwa zotengerazo.Pafupifupi zotengera 300 zimalowa m'chipindachi, ndipo nthawi yomwe imakhala mkati mwa chipindacho ndi mphindi ziwiri.
Pa siteshoni yotsatira, mazikowo ndi osindikizidwa-osindikizidwa m'malo mwake.Kenako mkombero wopangidwa ndi jakisoni umasindikizidwa.
Pakadali pano zotengerazo zimadutsa chosindikizira cha Domino Ax 55-i Continuous Ink Jet chomwe chimayika data yosinthika kuphatikiza nambala yapadera ya 2D data matrix pansi pa chidebe chilichonse.Ma code apadera amapangidwa ndikuyendetsedwa ndi njira yotsatsira kuchokera ku Rockwell Automation.Zambiri pa izi posachedwa.
Atadzazidwa pansi, tsopano zotengerazo ndizowongoka ndikulowa munjira ina kuchokera ku Jorgensen.Imatumiza maloboti awiri a Fanuc LR Mate 200i 7c kuti asankhe masupuni oyezera operekedwa ndi magazini ndikuyika kapu imodzi pachotengera chilichonse chokhala ndi mtima chomwe chimapangidwa m'mphepete mwapamwamba chilichonse.Chidebecho chikatsegulidwa ndikugwiritsidwa ntchito, ogula amalowetsanso supuniyo mu chotengera chooneka ngati mtima, njira yaukhondo yosungiramo supuni kuposa ngati inali mu mankhwala omwewo.
Choyenera kudziwa ndikuti makapu oyezera ndi zigawo zina zapulasitiki zimafika m'matumba a PE awiri.Sanatsekedwe, koma chiopsezo choipitsidwa chimachepetsedwa chifukwa thumba lakunja la PE limachotsedwa kunja kwa malo opangira ukhondo.Mkati mwa chigawocho, wogwiritsa ntchito amachotsa thumba la PE lotsala ndikuyika zigawo zapulasitiki m'magazini omwe zigawozo zimatengedwa.Choyeneranso kudziwa ndikuti makina amasomphenya a Cognex amawunika chidebe chilichonse chomwe chimatuluka pamakina a Jorgensen kuti pasapezeke phukusi lopanda supuni yoyezera.
Kugwiritsa ntchito chivundikiro cha hinged Kugwiritsa ntchito chivindikiro chomangika ndikotsatira, koma choyamba mapaketi omwe ali ndi fayilo imodzi amagawidwa m'njira ziwiri chifukwa choyika chivundikirocho ndi mitu iwiri.Zivundikirozo zimatengedwa kuchokera ku chakudya chamagazini ndi mutu wotolera woyendetsedwa ndi servo ndikumangirira pamphepete mwapamwamba ndi snap fit.Palibe zomatira kapena zowonjezera zomwe zimagwiritsidwa ntchito.
Zotengera zikachoka pachivundikirocho, zimadutsa makina oyendera ma X-ray ochokera ku Mettler Toledo omwe amangokana phukusi lililonse lomwe lili ndi zinthu zosayembekezereka kapena zosafunikira.Pambuyo pake, mapaketi amathamangira pa chotengera kupita ku paketi yamilandu yoperekedwa ndi Meypack.Makinawa amatenga mapaketi awiri kapena atatu panthawi imodzi, kutengera mtunduwo, ndikuwatembenuza 90 deg.Kenako amakonzedwa munjira ziwiri kapena zitatu, ndipo mlanduwo umayikidwa mozungulira.Kusinthasintha kwachitsanzo ndikwabwino, kotero makinawo amatha kusinthidwa kumitundu yosiyanasiyana ya paketi popanda kutaya liwiro.
Monga tanena kale, katoni iliyonse ya Sealio yasindikiza pansi pake code yapadera ya 2D data matrix.Mkati mwa makina a Meypack muli kamera ya Cognex yomwe ili pafupi ndi pomwe ma Sealio amapita mkati mwake.Pankhani iliyonse yomwe imapangidwa, kamera iyi imawerenga nambala yapadera ya matrix yomwe ili pansi pa paketi iliyonse ya Sealio yomwe imapita pamenepo ndikutumiza zomwezo ku pulogalamu ya Rockwell serialization kuti iziphatikiza.Dongosolo la Rockwell kenako limapanga code yapadera kuti isindikizidwe pamilandu yomwe imakhazikitsa ubale wa kholo/mwana pakati pa makatoni pamlanduwo ndi mlandu womwewo.Khodi iyi imasindikizidwa mwachindunji pabokosi ndi chosindikizira cha inki-jet ya Domino, kapena imayikidwa ndi chosindikizira chosinthira kutentha ndikugwiritsa ntchito, komanso kuchokera ku Domino.Zonse zimatengera zomwe madera ena amakonda.
Kuthekera kophatikiza ndi kuphatikizira komwe kumabwera ndi kusindikiza kwa 2D data matrix code komanso kugwiritsa ntchito Rockwell's serialization solution ndikofunikira kwambiri.Zikutanthauza kuti phukusi lililonse limakhala lapadera, zomwe zikutanthauza kuti DMK Baby amatha kutsata zomwe zili mkati ndikubwereranso kwa mlimi yemwe ng'ombe zake zimatulutsa mkaka womwe umapangidwira mkaka.
Milandu imaperekedwa panjira yophimbidwa yopita ku palletizer yochokera ku Jorgenson yomwe imagwiritsa ntchito maloboti awiri operekedwa ndi Fanuc.Gawo lomaliza pakuyika ndikukulunga pamakina operekedwa ndi Cyklop.
“Sealio ndi lingaliro lomwe ‘aluso kwambiri’ popakira zakudya ndipo limachokera ku zokumana nazo zonse zomwe taphunzira pazaka zopitilira 15 zomwe takhala tikugwira ntchito ndi Cekacan monga phukusi la mkaka wa makanda, € akutero Johan Werme, Woyang'anira Zogulitsa zamakina onyamula katundu ku Ã…&R Carton.
Makampani azakudya ndiye chandamale chachikulu cha Sealio®system yatsopano, koma azithanso kupeza misika yatsopano m'malo ena monga mankhwala.Makampani afodya akugwiritsa ntchito kale zopakira za fodya za Cekacan.
Sankhani madera omwe mungasangalale nawo pansipa kuti mulembetse zolemba zamakalata za Packaging World.Onani zolemba zamakalata zakale »
Nthawi yotumiza: Aug-06-2019