K 2019 Preview Extrusion & Compounding : Plastics Technology

Mitu ya kukhazikika ndi Circular Economy idzawoneka m'mabwalo a ogulitsa ambiri a extrusion and compating equipment-filimu, makamaka.

Rajoo adzayendetsa filimu yokhala ndi zigawo zisanu ndi ziwiri zomwe zimatha kusinthana pakati pa kupanga mafilimu otchinga ndi kukonza kwa polyyolefin.

Amut idzakhala ikuyendetsa mzere wa ACS 2000 wa filimu yotambasula.Mzere womwe ukuwonetsedwa udzakhala ndi ma extruder asanu mu kasinthidwe ka magawo asanu ndi awiri.

Reifenhauser's REIcofeed-Pro feedblock imalola kuti mitsinje yakuthupi isinthidwe yokha mukamagwira ntchito.

Welex Evolution sheet extrusion system yomwe ikuwonetsedwa pa K 2019 idzakhala ya PP yopyapyala, koma imatha kusinthidwa mosiyanasiyana, makulidwe ndi zotuluka.

KraussMaffei achotsa zomangira zamitundu inayi yatsopano komanso yayikulu ya mndandanda wamapasa awiri a ZE Blue Power.

Pamzere wa mbiri, Davis-Standard adzawonetsa DS Activ-Check, yomwe imatchedwa "smart" teknoloji yomwe imathandiza mapurosesa kuti agwiritse ntchito nthawi yeniyeni yokonzekera kukonzekera mwa kupereka chidziwitso choyambirira cha kulephera kwa makina.

Opanga makina ambiri owonjezera komanso ophatikizira akusunga mapulani awo a K 2019, mwina akuyembekeza kuti apanga "wow" pamene opezekapo amayenda m'maholo ku Dusseldorf mwezi wamawa.Chotsatira ndi kuchulukitsidwa kwa nkhani zaukadaulo zatsopano zomwe zidapezedwa ndi Plastics Technology ngakhale koyambirira kwa Ogasiti.

Sustainability ndi Circular Economy idzakhala mutu wofala muwonetsero.Mufilimu yowombedwa, izi ziwoneka muukadaulo wopanga makanema owonda kwambiri mosasinthasintha, nthawi zina pogwiritsa ntchito zida zokhala ngati PLA.Reifenhauser akuti opanga mafilimu omwe amakweza mizere ndi ukadaulo wake wa EVO Ultra Flat Plus, gawo lotambasulira lophatikizidwa pakukoka komwe kudayambitsidwa ku K 2016, amatha kutsitsa makanema a PLA ndi 30%.Kuwonjezera apo, chifukwa ndi Ultra Flat Plus filimuyo imatambasulidwa idakali yotentha, mzerewu ukhoza kuthamanga mofulumira mofanana ndi mafilimu a PE.Izi ndizofunikira chifukwa, malinga ndi Reifenhauser, kusawumitsidwa kwachilengedwe kwa PLA nthawi zambiri kumachepetsa liwiro la kupanga.

Reifenhauser iwonetsanso makina oyesera a laser omwe amati amalemba ndendende mawonekedwe a intaneti kuti magawo opanga athe kukhathamiritsa okha."Mpaka pano, wopanga filimu aliyense amayenera kudalira luso lake komanso kulondola kwa akatswiri opanga mafilimu ake," akufotokoza motero Eugen Friedel, wotsogolera malonda ku Reifenhauser Blown Film. ya woyendetsa.

Njira inanso mufilimu yowombedwa yomwe ili mkati mwa mutu wokhazikika ndi mizere ya polyolefin-dedicated (POD) yopangira filimu ya zikwama zoyimilira ndi zinthu zina zomwe nthawi zambiri zimakhala ndi PE ndi PET laminations.Reifenhauser adanenanso kuti EVO Ultra Stretch, chipangizo chowongolera makina (MDO), chikuyendetsedwa ndi purosesa yomwe imapanga mafilimu opumira kumbuyo kwa chinthu chaukhondo.Monga gawo la Ultra Flat, MDO imayikidwa mu hauloff.

Pankhani ya mizere ya POD, Rajoo waku India adzayendetsa filimu yokhala ndi zigawo zisanu ndi ziwiri yotchedwa Heptafoil yomwe imatha kusinthana pakati pa kupanga filimu yotchinga ndi kukonza kwa polyyolefin pazotulutsa mpaka pafupifupi 1000 lb/hr.

Njira ina mufilimu yowombedwa yomwe imagwera mumutu wokhazikika ndi mizere yamitundu yambiri ya polyolefin-dedicated (POD).

M'nkhani zina zamakanema, Davis-Standard (DS), chifukwa chopeza Gloucester Engineering Corp. (GEC) ndi Brampton Engineering, ikulimbikitsa makina ake owongolera mafilimu a Italycs 5 monga kukweza kwa mapurosesa okhala ndi mizere yoyendetsedwa ndi GEC Extrol control systems.Mphete ya mpweya wa Vector, yomwe idayambitsidwa ndi Brampton ku K 2016 ndikuwonetsedwa ku NPE2018, idzawonetsedwanso.Ukadaulo watsopano wowongolera mpweya akuti ukhoza kuwongolera mawonekedwe oyambira filimu osakonzedwa ndi 60-80%.Mpheteyi imanenedwanso kuti imapatsa mpweya wokhazikika, zomwe zimapangitsa kuzizira kosasinthasintha kuti kuchepetsa kusiyana kwa geji m'lifupi mwake.

Komanso pa nkhani ya mphete za mpweya, Addex Inc. idzayambitsa Phase II ya teknoloji yake Yozizira Kwambiri ku K 2019. "Kuzizira Kwambiri" ndi zomwe Addex imatcha njira yake "yosinthika" ya kuzizira kwa kuwira.Kusintha kovomerezeka kwa Addex kuchokera kumayendedwe odziwika bwino amphete zamakanema zowulutsidwa masiku ano akuti kumabweretsa chiwonjezeko chokhazikika komanso zotuluka.Addex ikupitilizabe kusinthira makinawa kuti apindule kwambiri akaphatikizidwa ndi ma proprietary auto-profile a Addex ndi machitidwe a IBC.

Addex ili ndi mphete zambiri zamapangidwe awa muzomera zamakanema zowombedwa pamapangidwe apamwamba komanso otsika osungunuka.Kukonzekera kodziwika kwambiri kumalowa m'malo mwa mphete yapawiri-yoyenda yotsika kwambiri, milomo yapansi yofalikira komanso yothamanga kwambiri, yolunjika m'mwamba komanso yolunjika, yomwe imayikidwa pansi mpaka kufa kuti ipange maloko atsopano, pafupifupi. 25 mm pamwamba pa milomo yakufa.Ukadaulowu umagulitsidwa ngati gawo la mphete yapaintaneti ya Addex ya Laminar Flow, komanso mogwirizana ndi ma auto-profile a Addex ndi machitidwe a IBC.Addex imatsimikizira kuwonjezereka kwapakati pa 10- 15% pamlingo wotulutsa, kutengera zida zomwe zikuyendetsedwa;zotuluka zenizeni nthawi zambiri zakhala zazikulu kwambiri.Si zachilendo kuwona kuwonjezeka kwa 30%, makamaka kwa zipangizo zolimba, ndipo nthawi ina kuwonjezereka kwakukulu kunali 80%, Addex malipoti.

Kuhne Anlagenbau GmbH iwonetsa mzere wa 13-wosanjikiza Utatu wa Bulumu wopangira mafilimu okhazikika a biaxially kuti azipaka zakudya zotchinga kwambiri monga zikwama zoyimirira, ndi filimu yotchinga kwambiri yopangira nyama yatsopano kapena tchizi, pakati pa mapulogalamu ena.Chinthu chapadera cha mafilimuwa ndi chakuti iwo adzakhala 100% recyclable.Mzerewu ukhala ukugwira ntchito pafakitale ya Kuhne ku Sankt Augustin.

Mufilimu yathyathyathya, Bruckner adzawonetsa mizere iwiri yatsopano yopangira mafilimu a BOPE (biaxially oriented polyethylene).Opanga mafilimu amatha kusankha pakati pa mizere yokhala ndi m'lifupi mwake 21.6 ft ndi kutulutsa kwa 6000 lb/hr, kapena m'lifupi mwake 28.5 ft ndi kutulutsa kwa 10,000 lb/hr.Mizere yatsopanoyi imakhalanso ndi kusinthasintha kupanga mafilimu a BOPP.

Kunja kwa malo osungiramo katundu, Bruckner adzawonetsa lingaliro latsopano la kutentha kwapamwamba kwa filimu ya BOPP capacitor;mizere yopangira "mapepala amwala" ozikidwa pa 60% CaCo3 yodzaza BOPP;machitidwe opangira filimu ya BOPET yogwiritsira ntchito kuwala;ndi mzere wopangira biaxially oriented polyimide pazowonetsa zowoneka bwino.

Amut adzakhala akuyendetsa chingwe cha ACS 2000 cha filimu yotambasula.Ili ndi makina owongolera a Amut's Q-Catcher, omwe amalola kuti magawo omwe adasungidwa kale abwerezedwe, kulola kuti filimuyo ipangidwenso kuti igwire ntchito ndi makina omwewo.Mzere womwe ukuwonetsedwa udzakhala ndi ma extruder asanu mu kasinthidwe ka magawo asanu ndi awiri.Mzerewu ukhoza kuthamanga mpaka pafupifupi 2790 ft/min ndi 2866 lb/hr.Makulidwe a kanema amachokera ku 6 mpaka 25 μ.ACS 2000 idzakhalanso ndi Essentia T Die ya Amut.

Graham Engineering iwonetsa pulogalamu ya Welex Evolution sheet extrusion yokhala ndi XSL Navigator control.Ngakhale zida zomwe zikuwonetsedwa pa K 2019 zidzakhala za PP zoonda, makina a Evolution atha kusinthidwa kukhala m'lifupi kuchokera pa 36 mpaka 90 mkati., ma geji kuchokera ku 0.008 mpaka 0.125 mkati.Makina a monolayer kapena coextrusion alipo, okhala ndi ma extruder asanu ndi anayi.

Kuphatikiza pa choyimitsira makonda, makina a Evolution amathanso kukhala ndi zosinthira pazenera, mapampu osungunuka, zosakaniza, zotchingira ndi kufa.Zina zowonjezera pamzerewu zomwe zikuwonetsedwa zimaphatikizirapo makina opangira ma roll-skewing ogwiritsira ntchito ma gauge ocheperako, kusunga masinthidwe ofulumira komanso kusintha kwa gap magetsi pansi pa katundu wa hydraulic popanda kusokoneza kupanga.

Kuhne adzakhala akuyendetsa mizere iwiri ya Smart Sheet extrusion yokhala ndi zatsopano ku Sankt Augustin pa K 2019. Imodzi ndi yopangira pepala la PET;winayo ndi pepala lotchinga la PP/PS/PE.

Mzere wa PET udzakonza post-consumer reclaim (PCR) pogwiritsa ntchito Liquid State Polycondensation reactor yomwe imatha kulamulira molondola mtengo wa IV wa kusungunula-omwe ukhoza kukhala wapamwamba kuposa wazinthu zoyambirira.Idzatulutsa pepala logwirizana ndi FDA- ndi EFSA (European Food Safety Authority) pakuyika chakudya.

Mzere wotchinga upanga mapepala asanu ndi awiri osanjikiza thermoformable pamapulogalamu omwe amafunikira moyo wautali wa alumali ndi zomwe Kuhne akuti ndizololera zolimba komanso kugawa bwino kwambiri.Chotsitsa chachikulu pamzerewu ndi Kuhne High Speed ​​(KHS) extruder, yomwe imanenedwa kuti imachepetsa mphamvu, malo apansi, phokoso, zida zosungira komanso zofunikira zosamalira.Extruder iyi imagwiritsidwa ntchito pachimake wosanjikiza ndipo ikonza regrind komanso utomoni wa namwali.Mzerewu ulinso ndi Kuhne feedblock.

Reifenhauser izikhala ikuwonetsa zake zokha.REIcofeed-Pro imalola kuti mitsinje yakuthupi isinthidwe yokha ikamagwira ntchito.

Chotulutsa chothamanga kwambiri cha pepala la PET chidzakhalanso chodziwika bwino ku Battenfeld-Cincinnati booth.STARextruder 120 yake idapangidwa makamaka pokonza PET.M'chigawo chapakati cha pulaneti ya extruder, zinthu zosungunuka "zimatulutsidwa" kukhala zigawo zoonda kwambiri, zomwe zimapangitsa kuti pakhale malo osungunuka kwambiri kuti asungunuke ndi kuwononga mpweya.The STARextruder itha kugwiritsidwa ntchito pokonza zida zatsopano zosawunikiridwa ndi mtundu uliwonse wazinthu zobwezerezedwanso, monga zatsimikiziridwa ndi chivomerezo cha FDA chomwe adalandira.

Graham adzawonetsa mitundu yosiyanasiyana ya American Kuhne extrusion systems for tubing zachipatala, kuphatikizapo Ultra MD systems, compact modular extruders, ndi machitidwe ena monga tri-layer chubing line.Mzerewu uli ndi ma compact modular extruder ndi XC300 Navigator control yokhala ndi njira yophatikizira ya TwinCAT Scope View yothamanga kwambiri.

Davis-Standard iwonetsa mizere ya elastomer extrusion pazachipatala komanso zamagalimoto.Izi zikuphatikiza ukadaulo wopangira machubu a silikoni amtundu wamankhwala, ngalande zamabala ndi ma catheter, komanso luso la elastomer popanga ma hydraulic hoses amagalimoto ndi zosindikizira zamagalimoto.Kufa kwatsopano kwamutu, The Model 3000A, akuti kumachepetsa nthawi zoyambira komanso zoyambira.Crosshead imapereka zinthu zomwe amakonda monga mandrel opangidwa ndi ma tapered komanso njira zoyendetsera bwino kwambiri kuti zitsimikizire kuyenda kosasinthika kudutsa ma liwiro onse, komanso kuwongolera kwa pini kuti musinthe makulidwe a khoma popanda kusokonezedwa.

Komanso pa chiwonetsero cha DS booth padzakhala makina owonjezera amafuta amagalimoto ndi machubu a nthunzi, machubu othirira pang'ono pang'onopang'ono, chitoliro chotenthetsera ndi mapaipi, chitoliro chowombera, machubu azachipatala, chitoliro chosinthika chakunyanja, chitoliro chokhazikika ndi machubu, ndi waya ndi chingwe.

Pamzere wa mbiri, Davis-Standard adzawonetsa DS Activ-Check, yolembedwa ngati ukadaulo wa "smart" womwe umathandizira mapurosesa kupezerapo mwayi pakukonza zolosera zanthawi yeniyeni popereka zidziwitso zoyambirira za kulephera kwa makina.Ogwiritsa ntchito makina amachenjezedwa za zovuta zisanachitike, kuchepetsa nthawi yosakonzekera komanso kusonkhanitsa deta yofunika.Ogwiritsa ntchito amalandira zidziwitso kudzera pa imelo kapena zolemba, ndipo kuyang'anira mosalekeza momwe makina alili amapezeka pazida zanzeru ndi ma PC akutali.Magawo ofunikira omwe amawunikidwa ndi monga extruder gear reducer, lubrication system, motor character, drive power unit, ndi kutentha kwa migolo ndi kuziziritsa.Ubwino wa Activ-Check udzawonetsedwa pamzere wa mbiri pogwiritsa ntchito Microsoft Windows 10 pa EPIC III control system.

Kwa chitoliro chololera molimba, Battenfeld-Cincinnati iwonetsa zinthu zitatu: mutu wake wapaipi wofulumira (FDC) womwe umathandizira kusintha kwa chitoliro chodziwikiratu panthawi yopanga, kuphatikiza mitu iwiri ya kangaude ya NG PVC.Zoyamba za zida izi zakhala zikugwiritsidwa kale pa malo a makasitomala, ndipo akuti akupereka zinthu zochepa zogwiritsira ntchito komanso kulolerana kochepa.Pamutu wamagulu atatu, pakati pa chitolirocho chimatsogoleredwa ndi mandrel-holder geometry, pamene geometry ya chigawo chakunja yasinthidwa kwathunthu.Phindu la geometry yatsopanoyi ndi momwe amachitira bwino kwambiri, akuti ndi chinthu chofunikira kwambiri popanga mapaipi a PVC okhala ndi thovu lapakati, mapaipi odzaza kwambiri, kapena mapaipi okhala ndi gawo lapakati.Pawonetsero wa K, mitu yonse ya kangaude idzakhala pamodzi ndi ma extruders ogwirizana.

Makina atsopano odulira mwachindunji a DTA 160 akhazikitsidwa kukhala amodzi mwazinthu zazikulu kwambiri zopanga mapaipi apanyumbayi.Ndi gawo latsopano lodulira, mapaipi onse a polyolefin ndi PVC amatha kudulidwa kutalika kwake mwachangu, molondola komanso mwaukhondo.Chochititsa chidwi kwambiri pagawo latsopanoli la chipless ndikuti limagwira ntchito popanda ma hydraulics.Chofunika kwambiri, izi zikutanthauza kuti imalemera pafupifupi 60% poyerekeza ndi dongosolo wamba.Izi zimathandiza kuti gawo lodulira liziyenda mofulumira kwambiri ndipo zimapangitsa kuti zitheke kugwira ntchito ndi utali waufupi monga zotsatira.

Pophatikizana, Coperion iwonetsa ma extruder awiri opangidwanso kwambiri a ZSK Mc18 okhala ndi 45- ndi 70-mm screw diam.ndi torque inayake ya 18 Nm/cm3.Zokongoletsedwa zamakina ndi zamagetsi zimapereka chitonthozo chogwira ntchito komanso kuchita bwino kwambiri.Onse awiri-screw extruder adzakhala ndi ZS-B "Easy Type" feeders komanso ZS-EG "easy type" side devolatilization.ZS-B ndi ZS-EG zonse zimachepetsa kwambiri nthawi yofunikira pa ntchito yokonza, chifukwa cha mapangidwe "osavuta" omwe amathandiza kuchotsa mwamsanga ndikuyikanso pa gawo la ndondomeko yoyeretsa kapena kusintha kusintha.M'malo mwa zigawo zitatu zophimba, zowonjezera izi tsopano zili ndi zophimba zotetezera kutentha kwa gawo limodzi, zomwe zimanenedwa kuti ndizosavuta kuzigwira ndipo zimatha kutsekedwa popanda kuchotsa ma cartridge heaters.

ZSK 70 Mc18 idzawonetsedwa ndi K3-ML-D5-V200 mtundu wa vibratory feeder komanso yotsagana ndi ZS-B yosavuta ndi K-ML-SFS-BSP-100 Bulk Solids Pump (BSP) feeder.ZSK 45 Mc18 yaying'ono idzakhala ndi gravimetric K2-ML-D5-T35 twin-screw feeder komanso yotsagana ndi ZS-B yosavuta yokhala ndi K-ML-SFS-KT20 mapasa-screw feeder kuti adyetse bwino pakudyetsa pang'ono. mitengo.

Ndi SP 240 strand pelletizer yokhala ndi ziwiri, Coperion Pelletizing Technology iwonetsa mtundu umodzi kuchokera mndandanda wake wa SP, womwe wakonzedwanso kuti ugwire ntchito mosavuta.Tekinoloje yake yatsopano yosinthira mipata imapangitsa kusintha kwabwino kukhala kosavuta, mwachangu komanso molondola;zosintha zingatheke ndi dzanja, popanda zida.Komanso, zimachepetsa kwambiri nthawi yokonza.

KraussMaffei (omwe kale anali KraussMaffei Berstorff) adzayamba ndi makulidwe anayi atsopano ndi akulu a ZE Blue Power Series.Kuchokera pamawonekedwe opangira njira, ma extruder anayi akuluakulu (98, 122, 142 ndi 166 mm) amafanana ndi alongo awo ang'onoang'ono.Izi zikuwonetsetsa kuchulukitsidwa kosasinthika kwa mapangidwe ndi kukonza kwatsopano.Ma extruder akuluakulu amaperekanso wononga zomwezo ndi mbiya modularity.Magawo osiyanasiyana a migolo ya 4D ndi 6D ndi ma feeder osiyanasiyana am'mbali ndi ma unit of degassing amapezeka.

Ma oval liners osinthika amapereka njira yotsika mtengo panjira zomwe zimakhala zovuta kwambiri.KraussMaffei adapanga masinthidwe ang'onoang'ono kuti alole kukula kwakukulu kwa zowonjezera zatsopano: Zinthu zanyumba zimalumikizidwa ndi ma screw union m'malo mwa clamping flanges, ma cartridge heaters amasinthidwa ndi ma heater a ceramic, ndipo mawonekedwe awo adasinthidwa pang'ono.

Kuphatikizika kwa voliyumu yayikulu yaulere ndi torque yapamwamba kwambiri akuti kumathandizira "kugwiritsa ntchito konsekonse" kwa ZE BluePower pakuphatikiza mapulasitiki aumisiri komanso mapangidwe odzaza kwambiri.Chifukwa cha kuchuluka kwa 1.65 OD/ID, voliyumu yaulere imachulukitsidwa ndi 27% kuposa mndandanda wam'mbuyomu wa ZE UT wa KM.Kuphatikiza apo, ZE BluePower imakhala ndi 36% yokwera kwambiri ya torque ya 16 Nm/cm3.

Farrel Pomini adzakhala ndi chiwonetsero cha Compounding Tower pamalo ake, ndi chiwonetsero chamoyo cha Synergy Control System.Zotsirizirazi zimakhala ndi zowongolera zowongolera kuchokera pakompyuta yogwira ntchito;Kuwongolera kophatikizana kwa zida zothandizira kumtunda ndi kumtunda;kuyambitsa basi kwa njira zakutsika;kuzimitsa zokha pansi pazikhalidwe zabwinobwino komanso zolakwika;ndi kuwunika kwakutali ndi kuthekera kothandizira.Imakulitsidwa ku dongosolo loyang'anira (SCADA).

Kampani ya makolo a Farrel Pomini, HF Mixing Group, iwonetsa njira yake yatsopano ya Advise 4.0 Mixing Room Automation solution ku K 2019. Advise 4.0 ndi njira yokhazikika komanso yowonongeka yomwe imaphatikizapo ndondomeko iliyonse mkati mwa chipinda chosakaniza-kuchokera kusungirako zosungirako zopangira zopangira zopangira zopangira zopangira komanso zowonongeka. kuyeza tizigawo ting'onoting'ono, njira yosakanikirana, zida zapansi pamtsinje, ndi kusunga zosakaniza.Mapulogalamu olekanitsa amadera ena ndi makina amatha kusankhidwa malinga ndi zofunikira ndikuphatikizana kukhala makina amodzi okha.Kulumikizana kokhazikika kumathandizira kulumikizana kosavuta ku machitidwe a ERP ndi zida za labotale.

Ndi nyengo ya Capital Spending Survey ndipo makampani opanga zinthu akudalira inu kutenga nawo mbali!Zovuta ndizakuti mudalandira kafukufuku wathu wa Plastics wamphindi 5 kuchokera ku Plastics Technology pamakalata kapena imelo yanu.Lembani ndipo tikutumizirani imelo $15 kuti musinthane ndi khadi la mphatso kapena chopereka chachifundo chomwe mungasankhe.Kodi muli ku US ndipo simukutsimikiza kuti mwalandira kafukufukuyu?Lumikizanani nafe kuti mupeze.

Nayi chitsogozo chofotokozera zomangira ndi migolo zomwe zitha kukhala zomwe zingatafune zida zokhazikika.

Mwayi watsopano woyikapo ukutsegulidwa kwa PP, chifukwa cha mbewu zatsopano zowonjezera zomwe zimakulitsa kumveka bwino, kuuma, HDT, ndi mitengo yosinthira.


Nthawi yotumiza: Sep-02-2019
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