Umukiriya wa mbere wamamaye Sealio®, uburyo bushya bwibikoresho bishingiye ku mpapuro bifite inyungu zikomeye zo gupakira, ni DMK Baby ishami ry’amata y’amata yo mu Budage DMK Group.Uru ruganda rwabonye ko ari uburyo bwiza bw’umurongo mushya w’ifu y’amata y’ifu, igikorwa cyashoyemo amamiriyoni yama euro.Sealio ntabwo yari uburyo bwo gupakira gusa DMK Baby yarebye, ariko byahise bihinduka uburyo bwumvikana cyane.
Byatunganijwe na Ã… & R Carton yo muri Suwede, Sealio ni urwego rukomeye rwa sisitemu yo gupakira neza Ã… & R izwi nka Cekacan®.Ikigamijwe mu nganda z’ibiribwa, cyane cyane mu gupakira ifu zitandukanye, ibintu bitatu byingenzi bishingiye ku mpapuro bigize umubiri wa Cekacanâ € ”umubiri, hepfo, hamwe na membraneâ €” bitangwa nkubusa hanyuma bigakorwa muri kontineri.Ibi nibyo bituma byunguka muburyo bwo gupakira ibintu birambye, kubera ko kohereza ibicuruzwa byuzuye mubigo byabakiriya bisaba amakamyo make cyane kandi bigakoresha lisansi nkeya ugereranije nibisabwa mugihe ubwikorezi bwakozwe mubikoresho birimo ubusa.
Reka tubanze turebe Cekacan kugirango turusheho gushima icyo Sealio ahagarariye.Ibice bitatu byingenzi bigize Cekacan ni laminations nyinshi zamakarito wongeyeho izindi nzego nka aluminium foil cyangwa polymers zitandukanye porogaramu yihariye isaba.Ibikoresho bisanzwe birashobora kubyara umubare wuburyo butandukanye.Nyuma yo hepfo ya Cekacan hashyizwemo ikimenyetso, kontineri yiteguye kuzuzwa, mubisanzwe hamwe nibicuruzwa bya granular cyangwa ingufu.Igice cyo hejuru noneho gifunga induction mu mwanya, nyuma yuruzitiro rwatewe inshinge rwinjizwamo kashe kuri paki hanyuma hagakurikiraho umupfundikizo ukanda neza kumurongo.
Sealio, mubyukuri, verisiyo nziza ya Cekacan.Kimwe na Cekacan, Sealio igamije cyane cyane gusaba ibiryo kandi ikorerwa mu ruganda rukora ibiryo ku mashini ya Sealio kuva ahantu hatagaragara.Ariko kubera ko Sealio yujujwe hepfo aho kuba hejuru, ikuraho amahirwe yo gusigara ibicuruzwa bitagaragara neza kugaragara mugice cyo hejuru cya kontineri.Cart & R Carton yerekana kandi uburyo bukomeye bwo gutangaza amakuru kumiterere ya Sealio.Ipaki nayo iranonosorwa mugihe kijyanye no korohereza abaguzi kuko ifite uburyo bwiza bwo gufata neza kandi byoroshye gukoreshwa numubyeyi ufite ukuboko kumwe gusa kubuntu mugihe atwaye umwana mukindi.Noneho hari uruhande rwimashini rwa Sealio, rufite imiterere ihanitse kandi yuzuye kuruta Cekacan.Nuburyo bugezweho hamwe nibikorwa bigezweho bigenzurwa na ecran ya ecran.Ikindi kigaragara ni igishushanyo mbonera hamwe na sisitemu ihuriweho na sisitemu yo kwihuta kandi yizewe.
Koperative y’amata Tugarutse mu itsinda rya DMK, ni koperative ifite abahinzi 7.500 bafite umusaruro mu mata 20 yo mu Budage no mu Buholandi.Igabana rya DMK ryibanze ku mata y’amata, ariko rifite gahunda yagutse cyane y'ibicuruzwa birimo ibiryo by'abana ndetse n'ibindi byongera ibiryo ku babyeyi n'abana.
Iris Behrens, ukuriye Global Marketing for DMK Baby, agira ati: "Dukunda abana kandi tuzi ko ari ngombwa kwita kuri nyina."â € œTuriho kugira ngo dushyigikire ababyeyi mu rugendo rwabo hamwe n’abana babo mu nzira yo gukura karemanoâ € ”iyo ni yo nshingano yacu.â €
Izina ryirango ryibicuruzwa bya DMK ni Humana, izina ryabayeho kuva 1954. Kugeza ubu ikirango gikwirakwizwa mubihugu birenga 60 kwisi.Ubusanzwe, DMK Uruhinja rwapakiye ifu y'ifu y'amata mu isakoshi cyangwa mu cyuma.Mu myaka mike ishize, DMK Baby yahisemo gushaka ibipfunyika bishya by'ejo hazaza, maze ijambo risohoka kubatanga sisitemu zo gupakira hamwe nibikoresho byo gupakira bishobora kuba bifite ibyo DMK Baby akeneye.
Umuyobozi w'ishami rishinzwe ibikorwa muri DMK Baby, Ivan Cuesta agira ati: "Biragaragara ko twari tuzi Ã… & R Carton na Cekacan yabo, kandi twari tuzi ko ikunzwe na bamwe mu bahanganye."â € œNuko rero Ã… & R yakiriye icyifuzo.Byaragaragaye ko bahise batezimbere Sealio® kandi byadushimishije.Twahawe amahirwe yo kugira uruhare mu iterambere ryayo no kugira ingaruka kuri sisitemu nshya, ndetse tunabihuza nibyo dushaka ku rugero runaka.â €
Mbere yo kugera kure, DMK Baby yari yarakoze ubushakashatsi bwimbitse ku isoko mu babyeyi bo mu bihugu bitandatu ku isi kugira ngo amenye icyo bashaka mu gisubizo cyo gupakira amata y'abana.Behrens agira ati: "Twabajije icyoroshya ubuzima bwa mama niki cyatuma bumva bafite umutekano".Icyo DMK Baby yize nuko isura yo mu rwego rwo hejuru yari ikenewe cyane.Abajijwe kandi basabye koroherezwa, nko muri â € œNdashaka paki nshobora gukoresha ukuboko kumwe kuko ukundi kuboko ubusanzwe kurimo umwana.â €
Ipaki kandi yagombaga kurinda neza, yagombaga kwiyambaza, yagombaga gushimishwa no kugura, kandi yagombaga kwemeza gushyaâ € nubwo ibicuruzwa bikoreshwa cyane mugihe cyicyumweru.Hanyuma, paki yagombaga kugira ibintu bigaragara.Muri pake ya Sealio umupfundikizo ufite ikirango kimeneka mugihe ufunguye paki bwa mbere kugirango ababyeyi bamenye neza ko itigeze ifungurwa.Akarango gakoreshwa nuwatanze umupfundikizo kandi ntikeneye imashini yihariye muruganda rwibiryo.
Ikindi cyifuzo mama yari afite nuko paki igomba kuba ifite ikiyiko cyo gupima.DMK Uruhinja na Ã… & R Carton bakoranye kugirango babone igisubizo cyiza.Byongeye kandi, kubera ko ikirango cya Humana gifite umutima inyuma, ikiyiko cyo gupima cyahawe ishusho yumutima.Yicaye mubifata munsi yumupfundikizo wa plastiki ariko hejuru ya foil membrane yipfundikiriye, kandi uyifite agenewe gukoreshwa nkibisakuzo kugirango ingano yifu yapimwe mubiyiko.Hamwe nuwufite, ikiyiko burigihe byoroshye kugerwaho kandi ntabwo aryamye mubifu na nyuma yo gukoreshwa bwa mbere.
â € ˜Byaba mama kubabyeyiâ € format Imiterere mishya ya pake ivugwa nka â € œmyHumanaPack, â € na DMK Baby â € ™ kwamamaza ibicuruzwa ni â € œbyababyeyi ba mama.â € Iraboneka muri 650- , 800-, na 1100-g ingano kugirango ihuze amasoko atandukanye.Guhindura amajwi muri paki ntabwo ari ikibazo mugihe cyose shingiro kuri paki ari kimwe.Ubuzima bwa Shelf bugera kumyaka ibiri, bingana nurwego rwinganda.
Cuesta ati: "Dutezimbere neza hamwe niki gisubizo gishya."â € œIbisabwa biriyongera, kandi twabonye ko byoroshye cyane kubigeza ku bubiko.Abantu biragaragara ko bakunda imiterere.Twabonye kandi ibiganiro byiza cyane ku mbuga nkoranyambaga, aho dukorera ubukangurambaga bwinshi.â €
Behrens yongeyeho ati: "Byongeye kandi, twasobanukiwe ko abaguzi benshi baha ibipaki ubuzima bwa kabiri."â € œTurashobora kubona ku mbuga nkoranyambaga ko abantu bafite ibitekerezo byinshi iyo bigeze kubyo byakoreshwa mugihe ari ubusa.Urashobora kuyisiga irangi no kuyifata amashusho hanyuma ukayikoresha mukubika ibikinisho, kurugero.Ubu bushobozi bwo kongera gukoreshwa nubundi buryo butuma butungana ukurikije ibidukikije.â €
Mu buryo bubangikanye n'umurongo mushya mu gihingwa cya DMK Baby mu mudugudu wa Strückhausen wo mu Budage, hakoreshwa imirongo isanzwe yo gupakira ku bikoresho by'ibyuma.Mu bihugu bimwe, Ubushinwa urugero, icyuma gishobora kwemerwa cyane ko cyatanzwe.Ariko aho ibyinshi muburayi bwiburengerazuba bireba, paketi ya Humana Brand abakiriya bazahora babona bizaba imiterere ya Sealio.
Cuesta agira ati: "Byari ikibazo cyo kubona umurongo mushya mu mwanya, ariko twakoranye neza cyane hamwe na Ã… & R Carton, wafashe inshingano zo kuyishyiraho."â € œByukuri, ntabwo bigenda neza ukurikije gahunda.Nyuma ya byose, turimo kuvuga ibipfunyika bishya, umurongo mushya, uruganda rushya, n'abakozi bashya, ariko ubu nyuma y'amezi abiri biratera imbere.Ni umurongo wateye imbere hamwe na software nyinshi hamwe na robo nyinshi, mubisanzwe rero bizasaba igihe runaka mbere yuko byose bibaho .â €
Umurongo wo kubyaza umusaruro uyumunsi ufite umunani kugeza kumi icumi kuri buri mwanya, ariko uko bigenda neza igitekerezo nukugabanya uyu mubare bamwe.Ubushobozi bwo gukora buri mwaka buri hagati ya toni 25 na 30.000, bivuze ko bivuze hagati yapaki miliyoni 30 na 40 kumwaka.Cart R & R Carton itanga ibice umunani byose bigize ibikoresho bya DMK muri Strückhausen:
â € ¢ gukata ibintu bya membrane bibona induction bifunze hejuru yumubiri wa kontineri mbere yo kuzuza
â € ¢ imizingo ya kaseti (PE-kashe ya lamination) ikoreshwa kumurongo wuruhande rwumubiri wa kontineri muburyo bwo gukora ibintu;
Byakozwe na Ã… & R, byombi bisize ubusa bikora nkumubiri nigitereko gifatanye numubiri ni lamination irimo, usibye impapuro, inzitizi ntoya ya aluminiyumu hamwe na PE ishingiye ku bushyuhe-kashe ..Kubijyanye nibintu bitanu bya pulasitike biri muri kontineri, ibi bikozwe hafi ya DMK Baby bigenzurwa neza na Ã… & R Carton.Ibisabwa by isuku nisuku bihora hejuru cyane.
Imikorere ikoreshwa neza Umurongo-mushya wo gukora muri Strückhausen, watangiye kuva muri Mutarama, ufite uburebure bwa metero 450 (1476 ft.).Ibyo bikubiyemo imiyoboro ya convoyeur, abapakira, na palletizer.Umurongo ushingiye ku buhanga bwa Cekacan bwagaragaye ariko hamwe nibikorwa byiza.Tekinike ya Cekacan® yemewe yo gufunga ni imwe, ariko patenti zirenga 20 zikikije ikoranabuhanga muri Sealio®.
Umuyobozi wa DMK Baby, Gerhard Baalmann, Umuyobozi Nshingwabikorwa, ayoboye uruganda i Strückhausen kandi yari afite umutima mwiza wo gukina umurongo ngenderwaho ku munsi Packaging World yasuye inzu y’umusaruro mwinshi w’isuku.Baalmann agira ati: â € œYagenewe gukora amasaha yose, umurongo ushingiye ku gukora kanseri (S1), uwuzuza / kashe (S2), nuwasabye umupfundikizo (S3).
Ubwa mbere impapuro zishingiye ku mpapuro zikururwa mu biryo by'ikinyamakuru hanyuma bigakorwa muri silinderi ikikije mandel.PE kaseti hamwe nubushyuhe bwo gufatanya guhuza silinderi kuruhande-kashe.Silinderi noneho yoherejwe binyuze mubikoresho bidasanzwe kugirango itange imiterere yanyuma.Noneho igice cyo hejuru ni induction ifunze kandi impande zo hejuru nazo ni induction zifunze ahantu.Ibikoresho byahinduwe hanyuma bisohorwa kuri convoyeur iganisha ku kuzuza.Kuberako umurongo urambuye intera itari mike, DMK Uruhinja yaremye urukuta rwubwoko kugirango ibohore ikibanza.Ibi byagezweho hakoreshejwe ikizunguruka cya spiral kuva AmbaFlex.Umuyoboro umwe uzunguruka uzamura ibikoresho kugeza ku burebure bwa metero 10. Ibikoresho bitangwa bigera ku ntera ya metero 10 hanyuma bigasubira hasi kugeza hasi hasi kuri convoyeur ya kabiri.Binyuze muri archive yavuyemo, abantu, ibikoresho, ndetse na lift ya fork irashobora kunyura byoroshye.
Ukurikije Ã… & R, abakiriya barashobora gutoranya ibintu byose byuzuza ifu bakunda.Mubibazo bya DMK Baby, uwuzuza ni sisitemu ya 12- rotary volumetric sisitemu kuva Optima.Ibipapuro byujujwe byanyuze kuri cheque ya Mettler Toledo hanyuma bigashyikirizwa mu cyumba cya Jorgensen gipima cm 1500 x 3000 aho umwuka w’ibidukikije wimurwa kandi gaze ya azote igasubizwa mu mutwe w’ibikoresho byahinduwe.Ibikoresho hafi 300 bikwiranye niki cyumba, kandi umwanya umara imbere muri chambre ni iminota 2.
Muri sitasiyo ikurikira, ishingiro ni induction-ifunze ahantu.Noneho inshinge-shingiro shingiro rim ni induction ifunze.
Kuri ubu, kontineri zinyura muri Domino Ax 55-i Icapiro rya Ink Jet ikomeza ishyira amakuru ahinduka harimo kode ya 2D idasanzwe ya matrix code munsi ya buri kintu.Kode idasanzwe ikorwa kandi igacungwa nigisubizo gikurikirana kuva Rockwell Automation.Ibindi kuri ibi mukanya.
Amaze kuzuzwa epfo, noneho kontineri ziragororotse hanyuma zinjira muyindi sisitemu kuva Jorgensen.Ikoresha robot ebyiri za Fanuc LR Mate 200i 7c gutoranya ibiyiko bigaburirwa ibinyamakuru no gufata ikiyiko kimwe muri buri kintu kimeze nkumutima kibumbabumbwe muri buri gice cyo hejuru.Iyo kontineri imaze gukingurwa kandi igakoreshwa, abaguzi bafata ikiyiko muri iki kintu kimeze nkumutima, uburyo bwiza bwo kubika ikiyiko kuruta niba byari mubicuruzwa ubwabyo.
Twabibutsa ko ibiyiko bipima nibindi bikoresho bya pulasitike bigera mumifuka ibiri ya PE.Ntibisanzwe, ariko ibyago byo kwandura biragabanuka kuko igikapu cyo hanze cya PE gikurwa hanze y’ahantu hakorerwa isuku.Imbere muri ako karere, umukoresha akuramo igikapu cya PE gisigaye agashyira ibice bya plastiki mubinyamakuru bivamo ibice.Twabibutsa kandi ko sisitemu yo kureba ya Cognex igenzura buri kintu gisohoka imashini ya Jorgensen kugirango hatagira paki igenda idafite ikiyiko gipima.
Gushyira umupfundikizo wo gusaba Gushyira mu bikorwa igipfundikizo gifatanye ni ubutaha, ariko ubanza ipaki imwe yatanzwe igabanijwemo inzira ebyiri kuko usaba umupfundikizo ni sisitemu-imitwe ibiri.Ibipfundikizo byatoranijwe mubiryo byikinyamakuru n'umutwe wa servo utwarwa n'umutwe hanyuma ugashyirwa kumurongo wo hejuru ukoresheje ifoto ikwiye.Nta miti cyangwa izindi nyongeramusaruro zikoreshwa.
Iyo kontineri isize uwasabye umupfundikizo, batambutsa sisitemu yo kugenzura X-Mettler Toledo ihita yanga pake iyo ari yo yose irimo ibintu bitunguranye cyangwa bitifuzwa.Nyuma yibi, paki zikorera kuri convoyeur kumupaki wapakiye yatanzwe na Meypack.Iyi mashini ifata ibice bibiri cyangwa bitatu byibanze icyarimwe, bitewe nurugero, ikabihindura 90 deg.Noneho batondekanye mumihanda ibiri cyangwa itatu, kandi urubanza rwubatswe hafi yabo.Imiterere ihindagurika ni nziza, imashini rero irashobora guhuzwa nuburyo butandukanye bwo gupakira nta gihombo cyihuta.
Nkuko twabivuze mbere, buri karito ya Sealio yacapishije hepfo yayo kode ya 2D idasanzwe.Imbere ya mashini ya Meypack hari kamera ya Cognex iherereye mbere gato yuko aho Sealio ipakira ijya murubanza.Kuri buri rubanza rwakozwe, iyi kamera isoma kode yihariye ya matrix code hepfo ya buri paki ya Sealio ijya mururwo rubanza kandi ikohereza ayo makuru muri software ya seriveri ya Rockwell kugirango igere hamwe.Sisitemu ya Rockwell noneho itanga kode idasanzwe igomba gucapirwa murubanza rushyizweho rushyiraho umubano wumubyeyi / umwana hagati yamakarito murubanza na nyirubwite.Uru rubanza kode yacapishijwe neza murubanza na printer ya wino-jet ya Domino, cyangwa ikoreshwa na therm-transfert icapiro-kandi-ushyiraho labeler, nayo kuva Domino.Byose biterwa nibyo uturere tumwe na tumwe dukunda.
Ubushobozi bwa serialisation hamwe nubushobozi bwo gukusanya bizana no gucapa kode ya 2D ya matrix ya matrix no gukoresha igisubizo cya serial ya Rockwell ni ngombwa cyane.Bisobanura ko buri paki iba idasanzwe, bivuze ko DMK Uruhinja rushobora gukurikirana ibirimo bikagaruka kumurongo wogutanga kugeza kumuhinzi wamata inka zavamo amata yavuyemo amata.
Imanza zitangwa munzira itwikiriye igana palletizer kuva Jorgenson ikoresha robot ebyiri zitangwa na Fanuc.Intambwe yanyuma mubikorwa byo gupakira ni kurambura gupfunyika kuri sisitemu yatanzwe na Cyklop.
â € eSealio ni igitekerezo aricyo â € ˜ibikorwa byubuhanziâ € ™ mu gupakira ibiryo kandi bishingiye ku bunararibonye bwose twize mu myaka irenga 15 ko twakoranye na Cekacan nko gupakira amata y’amata, â € € avuga Johan Werme, Umuyobozi ushinzwe kugurisha sisitemu yo gupakira kuri Ã… & R Carton.
Inganda zibiribwa nintego nyamukuru kuri sisitemu nshya ya Sealio®, ariko izanashobora kubona amasoko mashya mubindi bice nka farumasi.Inganda z’itabi zimaze gukoresha ibikoresho bya Cekacan mu itabi.
Hitamo aho ushimishijwe hepfo kugirango wiyandikishe mu Gupakira amakuru ku Isi. Reba ububiko bw'amakuru »
Igihe cyo kohereza: Nzeri-02-2019