Mutengi wekutanga kutengesa Sealio®, chimiro chitsva chegaba-chakagadzirwa nebepa rine mamwe akasimba ekurongedza mabhenefiti, ndiyo DMK Baby division yeGerman inogadzira mukaka DMK Group.Iyo femu yakazviona seyakakwana fomati yemutsara wayo mutsva wehupfu hwemukaka wevacheche formula, chirongwa chayakaisa mamirioni emaeuro.Sealio yanga isiri iyo chete yekurongedza fomati iyo DMK Mucheche yakatarisa, asi yakakurumidza kuve iyo sarudzo yakanyatso fungwa.
Yakagadzirwa ne Å&R Carton yekuSweden, Sealio inoteedzera yepamusoro kune yakanyatsogadziriswa Å&R yekurongedza sisitimu inozivikanwa seCekacan®.Yakanangana neindasitiri yezvekudya, kunyanya yekurongedzerwa kwehupfu hwakasiyana-siyana, zvikamu zvitatu zvikuru zvemapepa zveCekacan—muviri, pasi, nepamusoro membrane—zvinounzwa sezvisina kuvharwa zvobva zvaumbwa kuita midziyo.Izvi ndizvo zvinoita kuti zvibatsire kubva pakuona kwekurongedza, sezvo kutumira mabheti akafuratira kunzvimbo yevatengi kunoda marori mashoma uye kushandisa mafuta mashoma kupfuura anodiwa kana kutakura kuumba midziyo isina chinhu.
Ngatitangei kutarisa kuCekacan kuitira kuti tinyatso nzwisisa zvinomiririrwa naSelio.Iwo matatu makuru ezvikamu zveCekacan ma multilayer laminations emakadhibhokisi pamwe nemamwe maturu akadai sealuminium foil kana akasiyana mapolymer anodiwa neapuro.Modular tooling inogona kuburitsa akati wandei maumbirwo akasiyana.Mushure mepasi peCekacan yaiswa chisimbiso munzvimbo, mudziyo wagadzirira kuzadza, kazhinji ne granular kana powered chigadzirwa.Iyo membrane yekumusoro inobva yavharwa-yakavharwa panzvimbo, mushure meiyo jekiseni-yakaumbwa rimu inoiswa chisimbiso pasuru ichiteverwa nevhavha inodzvanywa zvakachengeteka parimu.
Sealio ndeye, chaizvo, yakagadziridzwa vhezheni yeCekacan.Kufanana neCekacan, Sealio yakanangidzirwa zvakanyanya pakushandisa kwechikafu uye inoumbwa panzvimbo yekugadzira chikafu pamichina yeSelio kubva kumhepo isina chinhu.Asi nekuti Sealio yakazadzwa nepasi pachinzvimbo chepamusoro, inobvisa mukana wekuti zvisaririra zvechigadzirwa zvionekere kumusoro kwemudziyo.Ã…&R Carton inonongedzawo kune yakaomesesa kudzoreredza nzira paSealio fomati.Iyo paki inovandudzwa zvakare kana zvasvika pakureruka kwevatengi nekuti ine zvirinani kubata kugadzikana uye iri nyore kushandisa nemubereki ane ruoko rumwe chete rwemahara kana akatakura mwana mune imwe.Uye ipapo kune chikamu chemuchina weSealio, iyo inodada yakanyanyisa kuumbwa uye kuzadza kupfuura Cekacan.Iyo yemhando yepamusoro-soro ine mabasa epamberi anodzorwa nekubata sikirini.Zvakare zvinoratidzwa ndeyehutsanana dhizaini uye yakasanganiswa dhijitari system yekukurumidza uye yakavimbika yekure rutsigiro.
Dairy co-op Kudzokera kuDMK Group, mubatanidzwa wevarimi vanosvika zviuru zvinomwe nemazana mashanu nekugadzirwa mumadhiri makumi maviri kuGermany neNetherlands.Iyo DMK Baby division ine tarisiro pamukaka wemukaka wevacheche, asi ine yakakura kwazvo chigadzirwa chirongwa chinosanganisirawo chikafu chevacheche uye chikafu chekuwedzera vanaamai nevacheche.
“Tinoda vacheche uye tinoziva kuti zvakakosha kuchengeta amai vacho zvakare,” anodaro Iris Behrens, anove Head of Global Marketing weDMK Baby.“Isu tiripo kutsigira vabereki parwendo rwavo nevana vavo munzira yekukura kwepanyama—ndiro basa redu.
Zita rechiratidzo cheDMK Baby products ndiHumana, zita rave riripo kubva 1954. Parizvino chikwata chacho chakaparadzirwa munyika dzinopfuura 60 pasi rose.Sechivanhu, DMK Mucheche akarongedza iyi mukaka fomula poda mune ingave bhegi-mubhokisi kana simbi pasuru.Makore mashoma apfuura DMK Mucheche akafunga kutsvaga kurongedza kutsva kweramangwana, uye izwi rakabuda kune vatengesi vepakurongedza masisitimu uye zvekurongedza zvinhu vangangove nezvinodiwa neDMK Baby.
“Isu taiziva nezve ...&R Carton neCekacan yavo, uye taiziva kuti yaifarirwa nevamwe vevakwikwidzi vedu,†anodaro Ivan Cuesta, Managing Director weKushanda mukati meDMK Baby.“Saka Ã…&R vakagamuchirawo chikumbiro.Zvakazoitika kuti ivo vachangobva kugadzira Sealio® uye zvakamutsa kufarira kwedu.Takapiwa mukana wekutora chikamu mukusimudzirwa kwayo uye kupesvedzera hurongwa hutsva hutsva, kunyange kuchichinjisa kune zvatinoda kusvika pamwero wakati.
Vasati vasvika kure, DMK Baby yakanga yaita tsvakiridzo yemusika pakati pavanaamai vari munyika nhanhatu pasirese kuti vaone kuti chii chavaida mugadziriso wekurongedza wemukaka wemucheche."Takabvunza kuti chii chinoita kuti hupenyu hwaamai huve nyore uye chii chinoita kuti vanzwe vakachengeteka," anodaro Behrens.Zvakadzidzwa neDMK Baby ndezvekuti chitarisiko chemhando yepamusoro chaidiwa zvikuru.Vakabvunzwa vakakumbirawo kurerutsirwa, sekuti “Ndinoda pasuru yandinogona kubata neruoko rumwe nekuti rumwe ruoko kazhinji rune mwana.
Pasuru yacho zvakare yaifanira kuchengetedzwa zvakanaka, yaifanira kukwezva, yaifanira kunakidza kutenga, uye yaifanira kuvimbisa kutsva-kunyangwe chiri chigadzirwa chinowanzo kudyiwa mukati mevhiki.Pakupedzisira, pasuru yacho yaifanira kunge iine tamper-inooneka chimiro.MuSealio package chivharo chine label chinotsemuka pakuvhura paki kekutanga kuti vabereki vave nechokwadi chekuti harina kumbovhurwa.Iyi label inoiswa neanopa chivharo uye haidi muchina wakasiyana muchirimwa chechikafu.
Chimwe chikumbiro chaive naamai ndechekuti pasuru yacho ngaive nechipunu chekuyeresa chakabatanidzwa.DMK Mucheche uye Ã…&R Carton vakashanda pamwe chete kuti vawane mhinduro chaiyo yechipunu.Uyezve, sezvo iyo Humana logo ine moyo kumashure, chipunu chekuyeresa chakapihwa moyo chimiro.Iyo inogara mumubati pasi pepurasitiki ine hinged chivharo asi pamusoro pefoil membrane lidding, uye chibatiso chakagadzirirwa kushandiswa sechikorokoza kuitira kuti chaiyo huwandu hwehupfu hunogona kuyerwa muchipunu.Nechibatiso ichi, chipunu chinogara chiri nyore kusvika uye hachina kurara muhupfu kunyangwe mushure mekushandisa kwekutanga.
‘Naamai kunanaamai’ Iyo itsva pasuru fomati inodaidzwa kunzi “myHumanaPack,†uye DMK Baby's yekushambadzira tag mutsara ndeye "naamai kuna amai." Inowanikwa mu650- , 800-, uye 1100-g saizi kuti ikwane mumisika yakasiyana.Kuchinja vhoriyamu mupakeji haisi dambudziko chero bedzi hwaro pasuru yakafanana.Hupenyu hwesherufu hunosvika makore maviri, ayo akaenzana neyakajairwa indasitiri.
“Tiri kusimukira zvakanaka nemhinduro itsva iyi,†anodaro Cuesta.“Kudiwa kuri kuramba kuchiwedzera, uye takaona kuti zvave nyore kuzviisa mumasherufu ezvitoro.Vanhu sezviri pachena vanoda chimiro.Tinocherechedzawo nhaurirano dzakanaka zvikuru pasocial media, apo tinoita mishandirapamwe yakawanda.â€
"Pamusoro pezvo, takanzwisisa kuti vatengi vazhinji vanopa kurongedza hupenyu hwechipiri," Behrens anowedzera.“Tinoona pamadandemutande kuti vanhu vane fungidziro huru kana iri nyaya yekuti inogona kushandiswa sei kana isina.Iwe unogona kuipenda uye kunamatira mifananidzo kwairi uye kuishandisa kuchengetedza matoyi, semuenzaniso.Kugona kushandiswazve uku ndechimwe chinhu chinoita kuti ive yakakwana kubva pakuona kwezvakatipoteredza.â
Zvichienderana nemutsara mutsva muDMK Baby's plant mumusha weGerman weStrückhausen, mitsara yefemu iripo yekurongedza yemagaba esimbi inoshandiswa.Mune dzimwe nyika, China semuenzaniso, gaba resimbi rinogamuchirwa zvakanyanya zvekuti rinenge rakapihwa.Asi uko kune vazhinji veWestern Europe vane hanya, iyo Humana Brand package iyo vatengi vanozoona zvakanyanya ichava iyo Sealio fomati.
“Zvakanga zvakaoma kuti tambo itsva iyi ishande, asi takashanda zvakanaka pamwe chete neÃ...&R Carton, iyo yakatora basa rekuisa tambo iyi,†anodaro Cuesta.“Chokwadi, hazvimbofambi nemarongero chaiwo.Mushure mezvose, tiri kutaura nezve kurongedza kutsva, mutsara mutsva, fekitori nyowani, uye vashandi vatsva, asi ikozvino mushure memwedzi mishoma iri kufambira mberi.Iwo mutsara wepamberi une software yakawanda uye marobhoti mazhinji, saka zvagara zvinoda imwe nguva zvese zvisati zvave panzvimbo.
Mutsara wekugadzira nhasi une vasere kusvika gumi vanoshanda pashift, asi sezvainokwenenzverwa pfungwa ndeyekudzikisa iyi nhamba vamwe.Kugadzirwa kwegore negore kuri pakati pe25 ne30,000 matani, izvo zvinoreva kuti pakati pe30 uye 40 mamiriyoni emapakiti pagore.Å&R Carton inoendesa ese masere epasuru zvikamu kunzvimbo yeDMK muStrückhausen:
• cheka membrane zvinhu zvinowana induction yakavharwa kumusoro kwemudziyo wemudziyo usati wazadza
• mipumburu yetepi (PE-sealing lamination) iyo inoiswa padivi seam yemudziyo wemudziyo mugaba rekugadzira maitiro.
Yakagadzirwa na Ã…&R, ese ari maviri flat blank anoshanda semuviri uye hwaro hunonamirwa nemuviri ndeye lamination iyo inosanganisira, kuwedzera kune paperboard, yakatetepa chipingamupinyi chealuminium uye PE-based heat-seal layer. .Ã…&R inogadzirawo chidimbu chepasi uye chepamusoro membrane, lamination inosanganisira yakatetepa aruminiyamu layer ye barriers uye PE-chisimbiso mukati.Kana zviri zvishanu zvepurasitiki zviri mugaba, izvi zvinogadzirwa munharaunda yeDMK Baby pasi pekungwarira kutonga kwe Ã…&R Carton.Hunhu uye hutsanana zvinodiwa zvinogara zvakakwirira zvakanyanya.
Mabasa akakwenenzverwa Mutsetse mutsva wekugadzira muStrückhausen, wanga uchishanda kubva muna Ndira, une hurefu hwakazara hwe450 m (1476 ft.).Izvo zvinosanganisira conveyor yekubatanidza, kesi packer, uye palletizer.Mutsara unobva pane yakasimbiswa Cekacan tekinoroji asi ine optimized mabasa.Iyo Cekacan® patent yekuisa chisimbiso maitiro akafanana, asi anopfuura makumi maviri patents matsva akatenderedza tekinoroji muSealio®.
DMK Baby's Gerhard Baalmann, Executive Director, anotungamira fekitori muStrückhausen uye aive nemoyo munyoro wekutamba mutungamiriri wevashanyi pazuva rakashanyira Packaging World kuhoro yekugadzira hutsanana."Yakagadzirirwa kushanda nguva dzese, mutsara wakavakirwa pagaba rekugadzira (S1), rekuzadza / sealer (S2), uye chivharo chinoisa chivharo (S3),⠀ anodaro Baalmann.
Chekutanga bepa-based blank inodhonzwa kubva mumagazini feed uye inoumbwa kuita humburumbira yakatenderedza mandrel.PE tepi uye kupisa chisimbiso kusanganisa kupa humburumbira padivi-chisimbiso musono.Silinda inozotumirwa kuburikidza nekushandisa kwakakosha kuti ipe chimiro chayo chekupedzisira.Ipapo iyo yepamusoro membrane inovharirwa pairi uye rimu repamusoro rinoiswawo chisimbiso panzvimbo.Midziyo yacho inozopinzwa uye yoburitswa pane conveyor inoenda kune filler.Nekuti mutsara unotambanuka chinhambwe, DMK Baby yakagadzira arch yemhando kusunungura nzvimbo yepasi.Izvi zvakazadzikiswa nekushandisa peya yemhepo inotakura kubva kuAmbaFlex.Imwe spiral conveyor inosimudza midziyo kusvika paurefu hunosvika 10 ft. Midziyo yacho inofambiswa chinhambwe chingangoita 10 ft. uye yozodzokera pasi pasi kusvika pafloor level pane yechipiri spiral conveyor.Kuburikidza nearch inokonzeresa, vanhu, zvinhu, uye kunyange forogo zvinosimudza zvinogona kupfuura nyore.
Zvinoenderana ne Ã…&R, vatengi vanogona kutora chero chero hupfu hwefivha hwavanoda.Mune iyo DMK Baby's kesi, iyo yekuzadza ndeye gumi nemaviri-musoro inotenderera volumetric system kubva kuOptima.Mapakeji akazadzwa anopfuudza cheki kubva kuMettler Toledo obva apinzwa mukamuri yeJorgensen inoyera 1500 x 3000 cm panobviswa mweya wepamhepo uye gasi renitrogen rinodzoserwa mumusoro wemidziyo yakapidigurwa.Anenge midziyo ye300 inokodzera mukamuri iyi, uye nguva inopedzwa mukati mekamuri yacho ingangoita maminetsi maviri.
Muchiteshi chinotevera, base iri induction-yakavharwa panzvimbo.Ipapo iyo jekiseni-yakaumbwa base rim iri induction yakavharwa pairi.
Panguva ino midziyo inopfuudza Domino Ax 55-i Inoenderera Ink Jet printa inoisa data rakasiyana rinosanganisira yakasarudzika 2D data matrix kodhi pazasi pegaba rega rega.Iwo akasarudzika makodhi anogadzirwa uye anotungamirwa neyakagadziriswa mhinduro kubva kuRockwell Automation.Zvimwe pane izvi munguva pfupi.
Yakazadzwa nepasi, zvino midziyo yakasimudzwa uye inopinda imwe system kubva kuJorgensen.Inoshandisa mabhobhoti maviri eFanuc LR Mate 200i 7c kuti atore zvipunu zvekuyeresa zvakadyiswa nemagazini uye kudzvanya chipunu chimwe mumubati wega wega wakaita semwoyo wakaumbwa mune yega yega rimu repamusoro.Kana chigaba chavhurwa uye chave kushandiswa, vatengi vanotora chipunu vachichidzosera muchibatiso chakaita semoyo uyu, nzira ine hutsanana yekuchengeta chipunu pane kuti chaive chiri muchigadzirwa chacho.
Chakakosha kucherechedza ndechekuti zvipunu zvekuyeresa uye zvimwe zvikamu zvepurasitiki zvinosvika mumabhegi maviri ePE.Iwo haana sterilized, asi njodzi yekusvibiswa inodzikiswa nekuti yekunze PE bhegi inobviswa kunze kweiyo hutsanana yekugadzira nzvimbo.Mukati meiyo zone, anoshanda anobvisa PE bhegi rasara uye anoisa zvikamu zvepurasitiki mumagazini anotorwa zvikamu.Zvakare zvakakosha kucherechedza ndezvekuti Cognex vision system inotarisa mudziyo wega wega unobuda pamushini weJorgensen kuitira kuti pasave nemushonga unosiya usina chipunu chekuyeresa.
Hinged lid application Kushandisa kwechivharo chine hinged ndiko kunotevera, asi chekutanga mapakeji e-single-filed anopatsanurwa kuita matara maviri nekuti chivharo chinoisa chivharo chine mbiri-misoro system.Iwo mavhavha anotorwa kubva mumagazini feed ne servo-inotyairwa kunhonga musoro uye yakanamatira kumusoro rimu ne snap fit.Hapana anonamatira kana zvimwe zvinowedzera zvinoshandiswa.
Kana midziyo ichisiya chivharo chekushandisa, vanopfuudza X-ray yekuongorora system kubva kuMettler Toledo iyo inongoramba chero pasuru ine mairi zvisingatarisirwe kana zvisingadiwe.Mushure meizvi, mapakeji anomhanya pane inotakura kune wraparound kesi packer inopihwa naMeypack.Muchina uyu unotora maviri kana matatu ekutanga mapakeji panguva, zvichienderana neiyo pateni, uye anoashandura iwo 90 deg.Zvadaro vanorongwa mumigwagwa miviri kana mitatu, uye nyaya yacho inomiswa kumativi avo.Kuchinjika kwepatani kwakanaka, saka muchina unogona kuchinjirwa kune akasiyana marongero epakeji pasina kurasikirwa mukumhanya.
Sezvatakambotaura, imwe neimwe Sealio katoni yakadhinda pasi payo yakasarudzika 2D data matrix kodhi.Mukati meMeypack muchina mune Cognex kamera iri pamberi penzvimbo iyo Sealio mapaketi anopinda mukati mekesi.Kune yega yega kesi inogadzirwa, iyi kamera inoverenga yakasarudzika data matrix kodhi pazasi pese Sealio paki inoenda mune iyo kesi uye inotumira iyo data kuRockwell serialization software yezvinangwa zvekuunganidza.Iyo Rockwell system inobva yagadzira yakasarudzika kodhi kuti idhindwe pane corrugated kesi inomisikidza hukama hwemubereki / mwana pakati pemakatoni mune kesi uye kesi yacho pachayo.Iyi kesi kodhi inodhindwa zvakananga pakesi neDomino ink-jet printa, kana kuti inoiswa ne thermal-transfer print-and-apply labeler, zvakare kubva kuDomino.Zvese zvinoenderana nekuti mamwe matunhu anofarira chii.
Iko serialization uye kugona kuunganidza kunouya nekudhindwa kweiyo 2D data matrix kodhi uye kushandiswa kweiyo Rockwell's serialization mhinduro kwakakosha zvakanyanya.Zvinoreva kuti pasuru yega yega inova yakasarudzika, izvo zvinoreva kuti DMK Mucheche anogona kuteedzera zvirimo kudzosera cheni yekudzokera kumurimi wemukaka ane mhou dzakaburitsa mukaka wakagadzirwa mukaka.
Mhosva dzinotakurwa munzira yakavharwa yekutakura kuenda kune palletizer kubva kuJorgenson inoshandisa marobhoti maviri anopihwa naFanuc.Nhanho yekupedzisira mukugadzirisa kurongedza ndeye kutambanudza kuputira pane sisitimu inopihwa neCyklop.
“Sealio ipfungwa iri "nyika yemhando yepamusoro" mukurongedzerwa kwechikafu uye yakavakirwa pane zvese zvatakadzidza mumakore anopfuura gumi nemashanu zvatanga tichishanda neCekacan sepakeji yemukaka wevacheche,' € anodaro Johan Werme, Sales Director wepackaging masisitimu pa Ã…&R Carton.
Indasitiri yechikafu ndiyo inonyanya kunangwa yeSealio®system itsva, asi ichakwanisawo kuwana misika mitsva kune dzimwe nzvimbo dzakaita semishonga.Indasitiri yefodya yave kutoshandisa mushonga weCekacan pafodya.
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Nguva yekutumira: Sep-07-2019