Umthengi wokuqala ukwenza urhwebo ngeSealio®, isitayile esitsha sesikhongozeli esekwe ephepheni esinenzuzo eyomeleleyo yokupakisha ezinzileyo, licandelo loBantwana be-DMK yomvelisi wobisi waseJamani i-DMK Group.Ifemu yayibona njengefomathi egqibeleleyo yomgca wayo omtsha wobisi olungumgubo lweentsana, inyathelo apho yatyala izigidi zeeyuro.I-Sealio yayingeyiyo yodwa ifomathi yokupakisha ejongwe ngu-DMK Baby, kodwa ngokukhawuleza yaba lolona khetho lunengqiqo.
Iphuhliswe yi-Å&R Carton yaseSweden, iSealio lulandelelwano oluhambele phambili lwenkqubo yokupakisha esekwe kakuhle ye-Å&R eyaziwa njenge-Cekacan®.Ijolise kushishino lokutya, ngakumbi ukupakishwa komgubo ohlukeneyo, amacandelo amathathu aphambili asephepheni e-Cekacan—umzimba, umzantsi, kunye ne-membrane ephezulu—ahanjiswa njengezinto ezingenanto ezisicaba emva koko zenziwe zibe zizikhongozeli.Yiloo nto eyenza kube luncedo kwimbono yokupakisha ezinzileyo, kuba ukuthunyelwa kweendawo ezingenanto ezisicaba kwindawo yomthengi kufuna iilori ezimbalwa kakhulu kwaye zisebenzisa amafutha angaphantsi kakhulu kunezo zifunekayo xa ukuthunyelwa kwenqanawa kusenza izikhongozeli ezingenanto.
Makhe siqale sijonge iCekacan ukuze siqonde ngcono ukuba uSealio umele ntoni.Amacandelo amathathu aphambili e-Cekacan zii-laminations ze-multilayer ze-cartonboard kunye nezinye iileya ezifana ne-aluminium foil okanye iipolymers ezahlukeneyo ezifunwa sisicelo esithile.Ukusetyenziswa kwemodyuli kunokuvelisa inani leemilo ezahlukeneyo.Emva kokuba ezantsi kwe-Cekacan kufakwe itywina endaweni, isikhongozeli silungele ukuzaliswa, ngokuqhelekileyo ngemveliso yegranular okanye eqhutywa ngamandla.I-membrane ephezulu iye ivalwe-itywinwe endaweni, emva koko umphetho owenziwe ngenaliti ufakwa utywinelwe kwiphakheji elandelwa sisiciko esicofa ngokukhuselekileyo kwirim.
I-Sealio, ngokusisiseko, yinguqulelo ephuculweyo ye-Cekacan.NjengeCekacan, iSealio ijolise ikakhulu kwizicelo zokutya kwaye isekwe kwiziko lomenzi wokutya koomatshini beSealio ukusuka kwiindawo ezingenanto.Kodwa ngenxa yokuba iSealio izaliswe ngezantsi endaweni ephezulu, isusa ithuba lentsalela yemveliso engathandekiyo ukuba ibonakale kwindawo ephezulu yesikhongozeli.Ã…&R Carton ikwalatha kwindlela engqongqo yokuvala kwakhona kwifomathi yeSealio.Ipakethi nayo iphuculwe xa isiza kubathengi kuba inozinzo olungcono lokuphatha kwaye kulula ukuyisebenzisa ngumzali onesandla esinye esikhululekileyo xa ethwele usana kwelinye.Kwaye ke kukho icala loomatshini beSealio, eliqhayisa ngobuchwephesha bokwenza kunye nokuzalisa kune-Cekacan.Yimeko-of-the-art enemisebenzi ephucukileyo elawulwa sisikrini sokuchukumisa.Kwakhona kubonakaliswe kuyilo lococeko kunye nenkqubo ehlanganisiweyo yedijithali yenkxaso ekhawulezayo nethembekileyo.
I-Dairy co-op Ukubuyela kwiQela le-DMK, yintsebenziswano ephethwe ngamafama angama-7,500 anemveliso kwiideri ezingama-20 eJamani nase-Netherlands.Icandelo le-DMK Baby ligxile kwifomula yobisi lweentsana, kodwa inenkqubo yemveliso ebanzi kakhulu equka ukutya kweentsana kunye nezongezo zokutya zoomama neentsana.
“Siyazithanda iintsana kwaye siyazi ukuba kubalulekile ukukhathalela nomama,†utsho u-Iris Behrens, oyiNtloko yeNtengiso yeHlabathi ye-DMK Baby.“Sikhona ukuxhasa abazali kuhambo lwabo kunye neentsana zabo kwindlela yokukhula yendalo—ngumsebenzi wethu lowo.
Igama lebrand yeemveliso ze-DMK Baby nguHumana, igama esele likho ukususela ngo-1954. Okwangoku uphawu lusasazwa kumazwe angaphezu kwama-60 kwihlabathi jikelele.Ngokwemveli, i-DMK Baby yayipakishe le fomyula yobisi nokuba yibhokisi ekwibhokisi okanye kwiphakheji yentsimbi.Kwiminyaka embalwa edlulileyo i-DMK Baby yagqiba ekubeni ifumane ukupakishwa okutsha kwekamva, kwaye ilizwi liye laphuma kubathengisi beenkqubo zokupakisha kunye nezixhobo zokupakisha abanokuthi babe nezinto ezifunwa ngu-DMK Baby.
“Ngokucacileyo besisazi ngo-Ã…&R Carton kunye neCekacan yabo, kwaye besisazi ukuba idumile kwabanye abantu esikhuphisana nabo,†utshilo u-Ivan Cuesta, uMlawuli oLawulayo weMisebenzi kwi-DMK Baby.“Ngoko ke ...&R wafumana isicelo naye.Kwafumaniseka ukuba babesandula ukuphuhlisa iSealio® kwaye yavusa umdla wethu.Sinikwe ithuba lokuthatha inxaxheba ekuphuhliseni nasekuphembeleleni inkqubo entsha ngokupheleleyo, de siyilungelelanise ngokokuthanda kwethu ukusa kumlinganiselo othile.
Phambi kokufika kude, i-DMK Baby yenze uphando olucokisekileyo lwentengiso phakathi koomama kumazwe amathandathu kwihlabathi liphela ukuze bafumanise ukuba bafuna ntoni kwisisombululo sokupakisha ubisi lweentsana.“Sibuze ukuba yintoni eza kwenza ubomi boomama bube lula kwaye yintoni eza kubenza bazive bekhuselekile,” utshilo uBehrens.Oko u-DMK Baby wakufundayo kukuba inkangeleko ekumgangatho ophezulu yayifuneka kakhulu.Abaphenduli nabo bacele uncedo, njengokuba “Ndifuna ipakethe endinokuyiphatha ngesandla esinye kuba enye ingalo idla ngokuba nomntwana kuyo.
Ipakethe nayo kwafuneka ikhuseleke kakuhle, kufuneka ibe nesibheno, kube mnandi ukuyithenga, kwaye kufuneka iqinisekise ubutsha-nangona iyimveliso edla ngokutyiwa phakathi kweveki.Ekugqibeleni, iphakheji kufuneka ibe nesici esibonakalayo esibonakalayo.Kwiphakheji yeSealio isivalo sinombhalo oqhawukayo xa uvula ipakethi okokuqala ukuze abazali baqiniseke ukuba ayizange ivulwe.Le leyibhile isetyenziswa ngumthengisi wesiciko kwaye ayifuni matshini wahlukileyo kwisityalo sokutya.
Esinye isicelo oomama ababenaso kukuba iphakheji kufuneka ibe necephe lokulinganisa eliqhotyoshelweyo.I-DMK Baby kunye ne-Ã…&R Carton basebenze ngokudibeneyo ukufumana esona sisombululo secephe.Ngaphezu koko, ekubeni i-logo ye-Humana inentliziyo ngasemva, i-spoon yokulinganisa inikwe isimo sentliziyo.Ihlala kwisibambi esingaphantsi kweplastiki ene-hinged isiciko kodwa ngaphezu kwe-membrane ye-foil, kwaye umnini wenzelwe ukusetyenziswa njenge-scraper ukwenzela ukuba inani elichanekileyo lomgubo lilinganiswe kwi-spoon.Ngalo mbambi, i-spoon ihlala ilula ukufikelela kwaye ayilali kwi powder nasemva kokusetyenziswa kokuqala.
‘Ngoomama ngoomama’ Ifomathi yephakheji entsha ibizwa ngokuba yi-“myHumanaPack,†kunye nomgca wethegi yentengiso ye-DMK Baby ithi “ngoomama ngoomama.’ Ifumaneka ngo-650- , 800-, kunye ne-1100-g ubukhulu bokungena kwiimarike ezahlukeneyo.Ukutshintsha umthamo kwipakethe akuyona ingxaki nje ukuba isiseko kwiphakheji siyafana.Ubomi beShelf bufikelela kwiminyaka emibini, elingana nomgangatho woshishino.
“Siphuhla kakuhle ngesi sisombululo sitsha,†utsho uCuesta.“Imfuno iyanda, kwaye siye saqaphela ukuba sele kulula ukuyifaka kwiishelufa zevenkile.Abantu ngokucacileyo bayayithanda ifomathi.Sikwaqaphela iingxoxo ezintle kakhulu kumajelo onxibelelwano, apho siqhuba amaphulo amaninzi.â€
“Ukongezelela, siyaqonda ukuba abathengi abaninzi banika ipakethe ubomi besibini,†wongezelela uBehrens.“Siyabona kumakhasi onxibelelwano ukuba abantu banombono omninzi xa kufikwa kwinto enokuthi isetyenziswe xa ingenanto.Unokuyipeyinta kwaye unamathisele imifanekiso kuyo kwaye uyisebenzise ukugcina amathoyizi, umzekelo.Obu buchule bokusetyenziswa kwakhona yenye into eyenza bugqibelele ngokwembono yendalo esingqongileyo.â
Ngokunxuseneyo nomgca omtsha kwiplanti ye-DMK Baby kwilali yaseJamani iStrückhausen, kusetyenziswa imigca yokupakisha ekhoyo yeetoti zentsimbi.Kwamanye amazwe, iChina umzekelo, inkonkxa yentsimbi yamkelwe ngokubanzi kangangokuba iphantse yanikwa.Kodwa apho uninzi lwaseNtshona Yurophu lunexhala, iphakheji ye-Humana Brand abaza kuyibona abathengi ngokuthe rhoqo iya kuba yifomathi yeSealio.
“Ibingumceli mngeni ukufumana umgca omtsha endaweni, kodwa sisebenze kakuhle kakhulu kunye no-Å&R Carton, othathe uxanduva lofakelo,†utsho uCuesta.“Kakade, ayikhe ihambe ngokuchanekileyo ngokwezicwangciso.Ngapha koko, sithetha malunga nokupakishwa okutsha, umgca omtsha, umzi-mveliso omtsha, kunye nabasebenzi abatsha, kodwa ngoku emva kweenyanga ezimbalwa iqhubela phambili.Ngumgca ophucukileyo onesoftware eninzi kunye neerobhothi ezininzi, ngoko ngokwemvelo iya kufuna ixesha ngaphambi kokuba yonke into ibekwe endaweni.
Umgca wemveliso namhlanje unabaqhubi abasibhozo ukuya kweshumi kwishifti nganye, kodwa njengoko uphuculwa umbono kukunciphisa eli nani.Umthamo wemveliso yonyaka uphakathi kweetoni ezingama-25 kunye nama-30,000, nto leyo ithetha ukuba phakathi kwe-30 kunye ne-40 yezigidi zeepakethi ngonyaka.Å&R Carton ihambisa zonke iipakethe ezisibhozo kwiziko leDMK eStrückhausen:
• Sika imbrane imathiriyeli evalwa itywina ukuya phezulu kumzimba wesikhongozeli phambi kokuzaliswa
• imiqulu yeteyiphu (i-PE-sealing lamination) ethi igalelwe kumthungo wecala lomzimba wesikhongozeli kwinkqubo yokwenziwa kwesikhongozeli.
Yenziwe ngu-Ã…&R, zombini i-flat blank esebenza njengomzimba kunye nesiseko esincanyathiselwa emzimbeni si-lamination ebandakanya, ukongeza kwi-paperboard, umaleko omncinci wesithintelo se-aluminium kunye ne-PE-based based heat-seal layer. .Ã…&R kwakhona yenza isiqwenga esisezantsi kunye ne-membrane ephezulu, i-lamination ebandakanya umaleko obhityileyo we-aluminium wesithintelo kunye ne-PE-sealing ngaphakathi.Ngokubhekiselele kumacandelo amahlanu eplastiki kwisikhongozeli, ezi zenziwa kwindawo ekufutshane ne-DMK Baby phantsi kolawulo ngononophelo lwe-Ã…&R Carton.Iimfuno zomgangatho kunye nococeko zihlala ziphezulu kakhulu.
Imisebenzi elungiselelweyo Umgca wemveliso omtsha kraca eStrückhausen, oqhube ukusukela ngoJanuwari, unobude obuziimitha ezingama-450 (1476 ft.).Oko kubandakanya uqhagamshelo lomthumeli, i-case packer, kunye ne-palletizer.Umgca usekwe kwitekhnoloji yeCekacan eqinisekisiweyo kodwa ngemisebenzi ephuculweyo.Indlela yokutywina ye-Cekacan® yelungelo elilodwa lomenzi wechiza iyafana, kodwa ngaphezulu kwe-20 yamalungelo awodwa omenzi wechiza ajikeleze iteknoloji eSealio®.
UGerhard Baalmann ka-DMK Baby, uMlawuli oLawulayo, ukhokela umzi-mveliso eStrückhausen kwaye wayenobubele ngokwaneleyo ukuba adlale umkhokeli wabakhenkethi ngosuku iPackaging World yatyelela iholo yemveliso yococeko oluphezulu.“Yenzelwe ukusebenza ubusuku nemini, umgca usekwe kwi-canister maker (S1), i-filler/sealer (S2), kunye ne-lid applicator (S3),†utsho uBaalmann.
Okokuqala iphepha-based blank itsalwa kwi feed magazine kwaye yenziwe ibe cylinder ngeenxa mandrel.I-tape ye-PE kunye nokutywinwa kobushushu kudibanisa ukunika i-cylinder i-side-seal seam.I-cylinder ke ithunyelwa ngesixhobo esikhethekileyo ukuyinika imilo yayo yokugqibela.Emva koko i-membrane ephezulu ivalwe nge-induction kwaye i-rim ephezulu iphinda ivalwe endaweni.Izikhongozeli ziphinde ziguqulwe kwaye zikhutshwe kwi-conveyor ekhokelela kwi-filler.Kuba umgca wolula umgama omde, i-DMK Baby yenza i-arch yohlobo lokukhulula indawo yomgangatho.Oku kuphunyezwe ngokusebenzisa iperi ye-spiral conveyors evela kwi-AmbaFlex.I-spiral conveyor enye inyusa izikhongozeli ukuya kumphakamo omalunga ne-10 ft. Izikhongozeli zihanjiswa umgama omalunga ne-10 ft.Ngokusebenzisa i-arch enesiphumo, abantu, izixhobo, kunye nokunyuswa kwefolokhwe kunokudlula ngokulula.
Ngokuka-Ã…&R, abathengi banokukhetha malunga nayo nayiphi na into yokugcwalisa umgubo abayithandayo.Kwimeko yomntwana we-DMK, isigcwalisi yinkqubo yevolumetric enentloko eyi-12 esuka kwi-Optima.Iipakethe ezigcwalisiweyo zidlula i-checkweigher ukusuka e-Mettler Toledo kwaye emva koko zigqithiselwe kwigumbi laseJorgensen elinomlinganiselo we-1500 x 3000 cm apho umoya ojikelezayo ukhutshwa kwaye igesi ye-nitrogen ibuyela umva kwi-headspace yezikhongozelo eziguqulweyo.Malunga nama-container angama-300 angena kweli gumbi, kwaye ixesha elichithwe ngaphakathi kwigumbi limalunga nemizuzu emi-2.
Kwisikhululo esilandelayo, isiseko si-induction-sealed endaweni.Emva koko umphetho wesiseko owenziwe ngesitofu uvalwa nge-induction.
Ngeli xesha izikhongozeli zidlula i-Domino Ax 55-i i-Continuous Ink Jet umshicileli obeka idatha eguquguqukayo kuquka ikhowudi ye-matrix yedatha ye-2D ekhethekileyo ezantsi kwesikhongozeli ngasinye.Iikhowudi ezizodwa ziveliswa kwaye zilawulwa sisisombululo se-serialization esivela kwi-Rockwell Automation.Okunye malunga noku ngomzuzwana.
Emva kokuzaliswa ngaphantsi, ngoku izitya ziphakanyisiwe kwaye zingena enye inkqubo esuka eJorgensen.Isasaza iirobhothi ezimbini zeFanuc LR Mate 200i 7c ukukhetha amacephe okulinganisa afakwe kwimagazini kwaye ihluthe icephe elinye kwisibambi esime okwentliziyo esibunjwe kumphetho ngamnye ongaphezulu.Nje ukuba isikhongozeli sivulwe kwaye sisetyenziswa, abathengi baphinda balihluthe icephe kwakhona kwesi sibambi simile okwentliziyo, eyona ndlela icoceke ngakumbi yokugcina icephe kunokuba ibikwimveliso ngokwayo.
Kubalulekile ukuqaphela ukuba amacephe okulinganisa kunye namanye amacandelo eplastiki afika kwiingxowa ezimbini ze-PE.Azivalwa, kodwa umngcipheko wosulelo uyancitshiswa kuba ingxowa ye-PE yangaphandle isusiwe ngaphandle kwendawo yemveliso yococeko.Ngaphakathi kuloo ndawo, umsebenzi ususa ingxowa ye-PE eseleyo kwaye abeke izinto zeplastiki kwiimagazini apho amacandelo athathwa khona.Kwakhona kubalulekile ukuqaphela ukuba inkqubo yombono weCognex ihlola isitya ngasinye esiphuma kumatshini weJorgensen ukuze kungabikho phakheji ishiya ngaphandle kwecephe lokulinganisa.
Ukusetyenziswa kwesiciko esinesiciko esinesiciko silandelayo, kodwa okokuqala iipakethe ezinefayili enye zahlulwe zibe ziingoma ezimbini kuba umfaki-siciko sisixokelelwano seentloko ezimbini.Izivalo zithathwa kwisondlo semagazini ngentloko yokukha eqhutywa yi-servo kwaye idityaniswe kumphetho ongentla nge-snap fit.Akukho zincamathelisi okanye ezinye izongezo ezisetyenziswayo.
Xa izikhongozeli zishiya isiciko sesiciko, zidlula kwisistim yokuhlola i-X-reyi evela e-Mettler Toledo ekhaba ngokuzenzekelayo nayiphi na ipakethe enazo naziphi na izinto ezingalindelekanga okanye ezingafunwayo.Emva koku, iipakethi zibaleka kwisihambisi ukuya kwipakethe yecala elisongayo elinikezelwe nguMeypack.Lo matshini uthatha iipakethe ezimbini okanye ezintathu eziphambili ngexesha, ngokuxhomekeke kwipateni, kwaye uziguqulele kwi-90 deg.Emva koko zilungelelaniswe kwiindlela ezimbini okanye ezintathu, kwaye ityala limiswe ngeenxa zonke.Ipateni yokuguquguquka ilungile, ngoko umatshini unokuhlengahlengiswa kwiindidi zamalungiselelo epakethi ngaphandle kokulahlekelwa kwisantya.
Njengoko besesitshilo ngaphambili, ikhathoni nganye yeSealio iprinte emazantsi ayo ikhowudi ye-matrix yedatha ye-2D ekhethekileyo.Ngaphakathi kumatshini weMeypack kukho ikhamera yeCognex ebekwe ngaphambi nje kwendawo apho iipakethe zeSealio zingena ngaphakathi kwetyala.Kwimeko nganye eveliswayo, le khamera ifunda ikhowudi yematriki yedatha eyodwa esezantsi kwepakethe yeSealio nganye engena kuloo meko kwaye ithumela loo datha kwisoftware ye-Rockwell yokulandelelana ngeenjongo zokudityaniswa.Inkqubo ye-Rockwell ke ivelisa ikhowudi ekhethekileyo ukuba iprintwe kwi-case corrugated eseka ubudlelwane bomzali / umntwana phakathi kweekhathoni kwimeko kunye necala ngokwalo.Le khowudi yemeko inokuba iprintwe ngokuthe ngqo kwicasi yiDomino ink-jet umshicileli, okanye isetyenziswe ngushicilelo-udlulise-ufakelo loshicilelo-kunye-ufake ilebhile, nayo esuka kwiDomino.Konke kuxhomekeke kwizinto ezikhethwa yimimandla ethile.
Ulungelelwaniso kunye namandla okudibanisa okuza noshicilelo lwekhowudi ye-matrix yedatha ye-2D kunye nokusetyenziswa kwesisombululo se-serialization ye-Rockwell kubaluleke kakhulu.Kuthetha ukuba ipakethe nganye iba yodwa, nto leyo ethetha ukuba usana lwe-DMK luyakwazi ukulandelela okuqulathiweyo emva kwekhonkco lonikezelo libuyela kumfama wobisi oye iinkomo zakhe zivelise ubisi olwenziwa ngalo ubisi olungumgubo.
Amatyala ahanjiswa kwindlela yothutho egqunyiweyo ukuya kwi-palletizer evela eJorgenson esebenzisa iirobhothi ezimbini ezibonelelwa nguFanuc.Isinyathelo sokugqibela kwinkqubo yokupakisha kukusonga ngokusolula kwinkqubo ebonelelwa yiCyklop.
“I-Sealio ngumbono ‘imeko yobugcisa’ ekupakishweni kokutya kwaye usekwe kuwo onke amava esiwafundileyo kwisithuba seminyaka engaphezu kwe-15 ebesisebenza noCekacan njengokupakisha ubisi olungumgubo lweentsana, Utshilo u-Johan Werme, uMlawuli weNtengiso kwiinkqubo zokupakisha e-Å&R Carton.
Ishishini lokutya yeyona nto iphambili ekujoliswe kuyo kwinkqubo entsha ye-Sealio®, kodwa iya kukwazi ukufumana iimarike ezintsha kwezinye iindawo ezinje ngamayeza.Ishishini lecuba sele lisebenzisa i-Cekacan package yecuba.
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Ixesha lokuposa: Sep-02-2019