'UQoqosho lweSetyhula' lujoyina i-Industry 4.0 njengemixholo eqhelekileyo yemiboniso yokubumba inaliti e-Düsseldorf.
Ukuba ubukhe waya kumboniso omkhulu wezorhwebo weplastiki kwiminyaka yakutshanje, usenokuba uhlaselwe yimiyalezo yokuba ikamva lokusetyenzwa kweeplastiki “yidijithali,” ekwabizwa ngokuba yiShishini 4.0.Lo mxholo uya kuqhubeka usebenza kumboniso ka-Okthobha ka-K ka-2019, apho ababonisi abaninzi bayakubonisa izinto zabo zamva nje kunye neemveliso “zoomatshini abakrelekrele, iinkqubo ezikrelekrele kunye nenkonzo ekrelekrele.”
Kodwa omnye umxholo ophambili uya kubanga ukuzingca ngendawo kulo nyaka—“uQoqosho lweSetyhula,” olubhekiselele kulo lonke uluhlu lweendlela zokurisayikilishwa nokusetyenziswa kwakhona kwenkunkuma yeplastiki, kunye nokuyilwa kokusetyenziswa kwakhona.Ngelixa oku kuya kuba lelinye lamanqaku abalaseleyo avakaliswe kumboniso, ezinye izinto zokuzinza, ezifana nokonga amandla kunye nokukhanya kwamalungu eplastiki, ziya kuviwa rhoqo ngokunjalo.
Isitofu sokubumba sinxulumana njani nombono woQoqosho lweSetyhula?Iqela lababonisi liya kuzama ukuphendula lo mbuzo:
• Ngenxa yokuba ukuhluka kwe-melt viscosity yenye yeengxaki ezinkulu kwi-molders zeplastiki ezisetyenzisiweyo, i-Engel iya kubonisa indlela i-software yayo yokulawula ubunzima be-iQ inokulungelelanisa ngokuzenzekelayo ukuhluka okunjalo "kwi-fly" ukugcina ubunzima bokudubula obuqhubekayo.UGünther Klammer, intloko ye-Engel's Plasticizing Systems div uthi: “Uncedo olukrelekrele luvula umnyango wezinto ezihlaziyiweyo kuluhlu olubanzi lwezicelo.Esi sikhundla siya kuboniswa ekubumbeni irula ukusuka kwi-100% ehlaziyiweyo ye-ABS.Ukubumba kuya kutshintsha phakathi kwee-hoppers ezimbini eziqulethe izinto ezihlaziyiweyo ezivela kubaboneleli ababini abahlukeneyo, enye kunye ne-21 MFI kunye ne-31 MFI.
• Inguqulelo yesi sicwangciso iya kuboniswa nguWittmann Battenfeld, esebenzisa isoftware yayo ye-HiQ-Flow ukubuyisela ukwahluka kwe-viscosity yezinto ngelixa iinxalenye zokubumba eziqulethe i-sprues zangaphantsi kunye neenxalenye ziphuma kwi-Wittmann G-Max 9 granulator entsha ecaleni koshicilelo nge-vacuum ehambisa ngasemva. kwihopper yokutya.
• UKraussMaffei uceba ukubonisa umjikelo opheleleyo weSetyhula yoQoqosho ngokubumba amabhakethi e-PP, aya kuthi emva koko acolwe kwaye enye iregrind iya kubuyiselwa ekubumbeni amabhakethi amatsha.I-regrind eseleyo iya kudityaniswa kunye ne-pigments kunye ne-20% talc kwi-KM (eyayiyi-Berstorff) ZE 28 i-twin-screw extruder.Ezo pellets ziya kusetyenziselwa umva-ukubumba ilaphu eligqumayo kwi-automotive-pillar kumatshini we-KM wesibini wokutofa.Isoftware yolawulo ye-KM ye-APC Plus ilungelelanisa ngokuzenzekelayo ukwahluka kwe-viscosity ngokuhlengahlengisa indawo yokutshintsha ukusuka kwinaliti ukuya kuxinzelelo lokubamba kunye nenqanaba loxinzelelo olubambekayo ukusuka kwimbumbulu ukuya kwidubulo ukuze kugcinwe ubunzima bokudubula okufanayo.Inqaku elitsha libeka iliso ixesha lokuhlala lokunyibilika kwi-barrel ukuqinisekisa umgangatho ongaguqukiyo.
I-Engel's skinmelt entsha yokulandelelana kwe-injection: Ekhohlo-ukulayisha izinto zesikhumba kumbhobho ngezinto eziphambili.Iziko-ukuqala inaliti, kunye nempahla yesikhumba engena kwi-mold kuqala.Ekunene-ubambe uxinzelelo emva kokuzaliswa.
• I-Nissei Plastic Industrial Co. iphucula ubuchwephesha bokubumba iipholima ezisekwe kwibhayoloji, ezinokubola kunye nezivundisiweyo ezingayi kuba negalelo kwingxaki yenkunkuma yeplastiki elwandle nakwezinye iindawo.I-Nissei igxile kwi-biopolymer eyaziwa kakhulu kwaye ifumaneka kakhulu, i-polylactic acid (PLA).Ngokwenkampani, i-PLA ibone ukusetyenziswa okulinganiselweyo ekubumbeni inaliti ngenxa yokungalungeli kwayo umzobo onzulu, iindawo ezinodonga olucekethekileyo kunye notyekelo lokudubula okufutshane ngenxa yokungahambi kakuhle kwe-PLA kunye nokukhutshwa komngundo.
E-K, i-Nissei iya kubonisa iteknoloji yokubumba udonga oluncinci lwe-100% ye-PLA, usebenzisa iiglasi ze-champagne njengomzekelo.Ukoyisa ukuhamba kakubi, u-Nissei weza nendlela entsha yokuxuba i-carbon dioxide engaphezulu kwi-PLA etyhidiweyo.Kuxelwe ukuba yenza ukubunjwa kwe-thinwall kumanqanaba angazange abonwe ngaphambili (0.65 mm) ngelixa ifezekisa ukungafihlisi okuphezulu kakhulu.
• Enye indlela yokuphinda usebenzise izinto ezilahliweyo okanye iiplastiki ezisetyenzisiweyo kukuzingcwaba kumbindi wesangweji esitofelwe ngokudibeneyo.U-Engel ubiza inkqubo yakhe entsha yokuphucula le "skinmelt" kwaye ithi inokufikelela kumxholo ohlaziyiweyo ngaphezu kwe-50%.U-Engel uceba ukubumba amakhreyithi nge> 50% ye-post-consumer PP kwindawo yayo ngexesha lomboniso.U-Engel uthi lo ngumngeni othile ngenxa yejometri entsonkothileyo yenxalenye.Nangona ukubumba isandwich akuyona ingcamango entsha, u-Engel ubanga ukuba ufezekise imijikelo ekhawulezayo kwaye uphuhlise ulawulo olutsha lwenkqubo evumela ukuguquguquka ukuhluka komlinganiselo ongundoqo / wesikhumba.
Ngaphezu koko, ngokungafaniyo ne-“classic” co-injection, inkqubo ye-skinmelt ibandakanya ukuqokelela zombini ulusu olunyulu kunye nokuphinda kunyibilike okungundoqo kumphanda omnye ngaphambi kokutofwa.U-Engel uthi oku kuthintela ubunzima bokulawula kunye nokulungelelaniswa kwesitofu kuyo yomibini imigqomo ngaxeshanye.I-Engel isebenzisa i-injector ephambili yezinto eziphambili kunye ne-barrel yesibini-ejonge phezulu ngaphezu kweyokuqala-kwisikhumba.Impahla yesikhumba ikhutshwe kwi-barrel ephambili, phambi kokudubula kwezinto ezingundoqo, kwaye emva koko i-valve ivale ukuvala i-barrel yesibini (isikhumba) ukusuka kumbhobho oyintloko (ongundoqo).Impahla yesikhumba yeyokuqala ukungena kwi-cavity yokungunda, ityhalelwe phambili kunye neendonga zomqolo yinto engundoqo.Uphiliso lwenkqubo yonke luboniswa kwiscreen solawulo seCC300.
• Ukongeza, i-Engel izakuphinda ihombise izinto zangaphakathi ezizihombisayo nezinokurisayikilishwa ezifakwe ugwebu lwenitrogen.U-Engel uza kubumba iiplastiki zasemva kwabathengi zibe zizikhongozelo zenkunkuma ezincinci kwindawo yomboniso yangaphandle phakathi kweHolo 10 kunye ne-16. Komnye umboniso wangaphandle okufutshane iya kuba yipaviliyo yokurisayikilisha yomthengisi ngoomatshini bokurisayikilisha u-Erema.Apho, umatshini we-Engel uya kubumba iibhokisi zekhadi ukusuka kwiintlanzi ezineyiloni ezisetyenzisiweyo.Le minatha idla ngokulahlwa elwandle, apho iyingozi enkulu kwizinto eziphila elwandle.Izinto ezihlaziyiweyo ze-fishnet kumboniso we-K zivela eChile, apho abenzi bomatshini abathathu base-US baye bamisela iindawo zokuqokelela iintlanzi ezisetyenzisiweyo.E-Chile, iminatha iphinda isetyenziswe kwinkqubo ye-Erema kwaye ibunjwe kwiibhodi zokutyibiliza kunye nezibuko zelanga kwii-Engel injection press.
• I-Arburg iza kubonisa imizekelo emibini yoQoqosho lweSetyhula njengenxalenye yenkqubo yayo entsha “ye-arburgGREENworld”.Malunga ne-30% ye-PP ehlaziyiweyo (esuka e-Erema) iya kusetyenziselwa ukubumba iikomityi ezisibhozo malunga nemizuzwana emi-4 kwi-Allrounder entsha kraca ye-Allrounder 1020 H (i-600 metric tons) kwinguqulelo "yokuPakisha" (bona ngezantsi).Umzekelo wesibini uza kusebenzisa inkqubo ye-Arburg entsha xa kuthelekiswa neProfoam yokubumba isibambo socango lomatshini kumatshini wokushicilela oneenxalenye ezimbini ezine-PCR enogwebu ephuma kwinkunkuma yasekhaya kunye nokugcwala ngokugqithisileyo nge-TPE.
Zimbalwa iinkcukacha ezazifumaneka kwiprogram ye-arburgGREENworld ngaphambi komboniso, kodwa inkampani ithi ixhomekeke kwiintsika ezintathu ezithiywe ngokufana nalawo akwisicwangciso sedijithali se-"arburgXworld": uMshini oMtsha, uMveliso oHlaza kunye neeNkonzo zokuHlaza.Intsika yesine, i-Green Environment, ibandakanya ukuzinza kwiinkqubo zemveliso yangaphakathi ye-Arburg.
• IiBoy Machines ziza kuqhuba usetyenziso oluhlanu olwahlukeneyo lwemathiriyeli esekwe kwibhayoloji kunye nerisayikilishwe kwindawo yayo.
• I-Wilmington Machinery iyakuxoxa ngoguqulelo olutsha (jonga ngezantsi) yeMP 800 (i-800-toni) yomatshini woxinzelelo oluphakathi kunye ne-30: 1 L/D umbhobho wokutofa okwaziyo ukudutyulwa kwe-50-lb.Inesikrufu esandula ukuphuhliswa esinamacandelo amabini okuxuba, anokwenza ukudibanisa okungaphakathi kunye nezixhobo ezihlaziyiweyo okanye ezinyulu.
Uphuhliso oluphambili lwe-hardware lubonakala lungaphantsi kogxininiso kulo mboniso kuneempawu ezintsha zokulawula, iinkonzo kunye nezicelo ezintsha (jonga icandelo elilandelayo).Kodwa kuya kubakho iintshayelelo ezintsha, ezifana nezi:
• I-Arburg izakwazisa ubungakanani obongezelelweyo kwisizukulwana sayo esitsha “H” soomatshini abaxutyiweyo.I-Allrounder 1020 H ine-clamp ye-600-mt, isithuba se-tiebar se-1020 mm, kunye neyunithi entsha ye-injection ye-7000 (i-4.2 kg ye-PS shot umthamo), ekhoyo kwakhona kwi-650-mt Allrounder 1120 H, umatshini omkhulu we-Arburg.
Compact cell izibini Engel uloyiso entsha 120 umatshini AMM for ukubumba metal amorphous kunye yesibini, nkqo cofa for overmolding i LSR itywina, kunye transfer robhothi phakathi ezimbini.
• U-Engel uza kubonisa umatshini omtsha wokubumba ulwelo lwe-amorphous metals (“iiglasi zentsimbi”).I-Heraeus Amloy i-zirconium-based based and alloys-based alloys iqhayisa indibaniselwano yobunzima obuphezulu, amandla kunye no-elasticity (ukuqina) okungahambelani neentsimbi eziqhelekileyo kunye nokuvumela ukubumba iindawo ezincinci zodonga.Ukumelana nomhlwa okugqwesileyo kunye nomgangatho womphezulu nazo zibango.Uloyiso olutsha lwe-120 AMM (i-amorphous metal molding) icinezela isekelwe kumatshini wokuphumelela we-hydraulic tiebarless machine kunye nesantya sokutofa kwe-1000 mm / sec standard.Kuthiwa kuzuzwa amaxesha omjikelo ukuya kuthi ga kwi-70% mfutshane kunoko kwakunokwenzeka ngaphambili kwinaliti yokubumba isinyithi se-amorphous.Imveliso ephezulu inceda ukujongana neendleko eziphezulu zentsimbi ye-amorphous, utshilo u-Engel.Enye inzuzo yomanyano olutsha luka-Engel kunye noHeraeus akukho mfuneko yelayisenisi ngababumbi ukwenza itekhnoloji.
Kumboniso, u-Engel uya kubonisa into eyithethayo yentsimbi yokuqala-egqithisa i-amorphous kunye ne-LSR kwiseli yokubumba ezenzekelayo.Emva kokubumba i-metal substrate, inxalenye yombane ye-demo iya kudilizwa yi-robot ye-Engel ye-viper, kwaye i-robot ye-easix-axis iya kubeka inxalenye kwi-vertical Engel ifake i-molding press ene-station-station rotary table for overmolding the LSR seal.
• IHaitian International (emelwe apha nguAbsolute Haitian) izakubonisa isizukulwana sesithathu semigca emithathu yoomatshini, kulandela ukwaziswa kweJupiter III ekuqaleni kwalo nyaka (jonga u-Aprili Keeping Up).Iimodeli eziphuculweyo ziqhayisa ngokuphucuka kobuchule kunye nemveliso;iidrive eziphuculweyo kunye nesicwangciso esivulekileyo sokudibanisa iirobhothi kunye ne-automation yongeza ukuguquguquka.
Omnye womatshini omtsha wesizukulwana sesithathu yiyo yonke i-Zhafir Venus III yombane, eya kuboniswa kwisicelo sonyango.Iza neyunithi entsha, enelungelo elilodwa lomenzi wokutofa umbane weZhafir enokonyusa kakhulu isitofu soxinzelelo.Uthe ixabiso elinomtsalane, lifumaneka nge-spindle enye, ezimbini nezine.Uyilo oluphuculweyo loguqulo lolunye uphawu lweVenus III, eqhayisa nge-70% yokonga amandla.
Ingqikelelo entsha, enelungelo elilodwa lomenzi we-Zhafir yaseHaiti yeeyunithi ezinkulu zokutofa zombane, ezinezijikelezo ezine kunye neenjini ezine.
I-teknoloji yesizukulwana sesithathu iya kuboniswa kwi-Series ye-Zhafir Zeres F, eyongeza i-hydraulic drive edibeneyo yokutsala i-core kunye ne-ejectors kwi-design Venus yombane.Iya kubumba ukupakishwa nge-IML kumboniso.
Uguqulelo olutsha “lolona matshini lithengiswa kakhulu emhlabeni nalitofwa” luza kunikezelwa njengesisombululo esinoqoqosho kwimpahla yabathengi kwiseli yokubumba enerobhothi yeHilectro evela kwiiNkqubo zeHaiti zeDrayivu.I-servohydraulic Mars III inoyilo olutsha ngokubanzi, iimotor ezintsha, kunye nolunye uphuculo oluninzi olufana nolo lwe-servohydraulic, iiplate ezimbini zeJupiter III Series.IJupiter III iya kuqhuba kwakhona kumboniso kwisicelo semoto.
• I-KraussMaffei isungula ubungakanani obukhulu kwi-servohydraulic yayo, i-series ye-platen ezimbini, i-GX 1100 (1100 mt).Iya kubumba iibhakethi ezimbini zePP ze-20 L nganye nge-IML.Ubunzima bokudubula bumalunga ne-1.5 kg kunye nexesha lomjikelo li-14 sec.Inketho "yesantya" kulo matshini iqinisekisa i-injection ekhawulezayo (ukuya kwi-700 mm / sec) kunye nokunyakaza kwe-clamp yokubumba ukupakishwa okukhulu kunye nemida yokuvula i-mold engaphezu kwe-350 mm.Ixesha lomjikelo owomileyo liphantse libe sisiqingatha sesibini.Kwakhona iya kusebenzisa HPS isithintelo screw for polyolefins (26:1 L/D), wathi ukubonelela ngaphezu 40% throughput eliphezulu kunezikrufu KM eqhelekileyo.
I-KraussMaffei iya kuqala ubungakanani obukhulu kumgca wayo we-GX servohydraulic oneplate ezimbini.Le GX-1100 iya kubumba iibhakethi ezimbini ze-20L PP kunye ne-IML kwimizuzwana eyi-14 nje.Lo ikwangumatshini wokuqala we-KM wokudibanisa i-Netstal's Smart Operation control option.
Ukongezelela, le GX 1100 ngumatshini wokuqala we-KM oxhotyiswe nge-Smart Operation control option eyamkelwe kwi-brand ye-Netstal, esanda kuhlanganiswa kwi-KraussMaffei.Olu khetho ludala iindawo zolawulo ezihlukeneyo zokuseta, ezifuna ukuguquguquka okukhulu, kunye nemveliso, efuna umatshini ocacileyo kunye nokhuselekileyo.Ukusetyenziswa okukhokelwayo kwezikrini zemveliso kusebenzisa amaqhosha amatsha e-Smart kunye nedeshibhodi elungisekayo.Le yokugqibela ibonisa ubume bomatshini, ulwazi lwenkqubo ekhethiweyo, kunye nesicelo-imiyalelo yomsebenzi othile, ngelixa zonke ezinye izinto zolawulo zitshixiwe.Amaqhosha e-Smart avula uqalo oluzenzekelayo kunye nolandelelwano lokuvala, kubandakanya ukucoca ngokuzenzekelayo ukucima.Elinye iqhosha liqalisa umjikelo wokudubula okukodwa ekuqaleni kokubaleka.Elinye iqhosha liqalisa ukuqhuba ibhayisekile.Iimpawu zokhuseleko ziquka, umzekelo, imfuno yokucofa isiqalo kunye nokumisa amaqhosha kathathu ngokulandelelana, kunye nokubamba iqhosha ngokuqhubekayo ukuhambisa isitofu sokuhamba phambili.
• I-Milacron iya kubonisa i-Q-Series yayo entsha "yehlabathi" ye-servohydraulic toggles, eyaziswa e-US ekuqaleni kwalo nyaka.Umgca omtsha we-55 ukuya kwiitoni ze-610 usekwe ngokuyinxenye kwi-Ferromatik F-Series yaseJamani.I-Milacron iya kubonisa kwakhona umgca wayo omtsha weCincinnati wemishini emikhulu ye-servohydraulic-platen two, apho i-2250-tonner iboniswe kwi-NPE2018.
I-Milacron ijolise ekutsaleni ingqalelo kunye ne-Cincinnati yayo entsha ye-servohydraulic ye-servohydraulic-two-platen presses (ngasentla) kunye ne-Q-Series entsha ye-servohydraulic toggles (ngezantsi).
• I-Negri Bossi izakwazisa ubungakanani be-600-mt obugqibezela umgca wayo omtsha we-Nova sT yoomatshini be-servohydraulic ukusuka kwi-600 ukuya kwi-1300 mt Banenkqubo entsha yokuguqula uyilo lwe-X ekuthiwe ixinene kakhulu ukuba isondele kushicilelo lweenyawo ezimbini. -iplate clamp.Kwakhona kubonisiwe iya kuba yimizekelo emibini yoluhlu olutsha lweNova eT yombane, oluvele kwi-NPE2018.
• I-Sumitomo (SHI) iDemag iya kubonisa amangeniso amahlanu amatsha.Oomatshini ababini abahlaziyiweyo kwi-El-Exis SP ye-high-speed hybrid series yokupakisha idla ukuya kuthi ga kwi-20% yamandla angaphantsi kunabo bangaphambili, ngenxa yevalve entsha yokulawula elawula uxinzelelo lwe-hydraulic ngexesha lokulayishwa kwe-accumulator.Aba matshini banesantya sokutofa ukuya kuthi ga kwi-1000 mm/sec.Omnye waba matshini babini uya kuqhuba i-72-cavity mold ukuvelisa i-130,000 yeebhotile zamanzi ngeyure.
I-Sumitomo (SHI) i-Demag inqumle ukusetyenziswa kwamandla kumatshini wayo wokupakisha we-El-Exis SP we-hybrid ukuya kuthi ga kwi-20%, ngelixa isenako ukubumba i-caps yamanzi ebhotile kwi-72 cavities kwi-130,000 / hr.
Kwakhona entsha yimodeli enkulu kuthotho lwe-IntElect yombane.I-IntElect 500 linyathelo elinyukayo ukusuka kubukhulu obudlulileyo be-460-mt.Ibonelela ngesithuba esikhulu se-tiebar, ukuphakama kokungunda kunye nokuvula istroke, ilungele usetyenziso lweemoto obeluya kufuna itoni enkulu ngaphambili.
Ubungakanani obutsha bomatshini wezonyango we-IntElect S, i-180 mt, kuthiwa ihambelana ne-GMP kwaye icocekile igumbi, kunye noyilo lwendawo yokubumba oluqinisekisa ukuba alunangcoliseko, amasuntswana kunye nezinto zokuthambisa.Ngexesha lomjikelezo owomileyo we-1.2 sec, imodeli "S" idlula izizukulwana zangaphambili zoomatshini be-IntElect.Isithuba esandisiweyo se-tiebar kunye nokuphakama kokungunda kuthetha ukuba iimolds ze-multicavity zingasetyenziswa kunye neeyunithi ezincinci zokutofa, kuthiwa ziluncedo ngakumbi kwiimolder zonyango ezichanekileyo.Yakhelwe kwizicelo zokunyamezelana kakhulu ngamaxesha omjikelezo we-3 ukuya kwi-10 sec.Iya kubumba iingcebiso ze-pipette kwii-64 cavities.
Kwaye ukuguqula oomatshini abasemgangathweni kwi-multicomponent molding, i-Sumitomo Demag iya kutyhila umgca wayo we-eMultiPlug weeyunithi ze-injection ezincedisayo, ezisebenzisa i-servo drive efanayo njengomatshini we-IntElect.
• I-Toshiba ibonisa imodeli yeetoni ezingama-50 ukusuka kuchungechunge lwayo olutsha lwe-ECSXIII yombane, nayo iboniswe kwi-NPE2018.Oku kuxhotyiselwe i-LSR, kodwa udibaniso lolawulo lwembaleki ebandayo kunye nesilawuli esiphuculweyo somatshini weV70 kuxelwe ukuba sivumela uguqulo olulula kwi-thermoplastic eshushu-runner ukubumba, ngokunjalo.Lo matshini uya kuboniswa ngenye yeerobhothi ze-Yushin zamva nje ze-FRA, nazo zaziswa kwi-NPE.
• Uomatshini baseWilmington baphinde benza ubunjineli bomatshini wabo wokutofa weMP800 woxinzelelo oluphakathi ukusukela oko waziswa kwi-NPE2018.Olu shicilelo lwe-800-toni, i-servohydraulic lujolise kuzo zombini i-foam yesakhiwo soxinzelelo oluphantsi kunye ne-standard injection molding kuxinzelelo ukuya kwi-10,000 psi.Inomthamo we-50-lb wokudubula kwaye inokubumba iindawo ezinomlinganiselo ukuya kwi-72 × 48 in. Ekuqaleni yayiyilwe njengomatshini wezigaba ezibini kunye necala-ngecala elisisigxina kunye ne-plunger.Inguqulelo entsha yenqanaba elinye ine-130-mm (5.1-in.) diam.isikrufu esibuyiselanayo kunye ne-inline plunger phambi kwesikrufu.Inyibilika idlula kwisikrufu ngetshaneli engaphakathi kwiplunger kwaye iphuma ngevalve yokujonga ibhola engaphambili kwiplunger.Ngenxa yokuba i-plunger inommandla ophindwe kabini womphezulu we-screw, le yunithi inokusingatha ukudubula okukhulu kunesiqhelo kwi-screw yobukhulu.Esona sizathu siphambili sohlengahlengiso kukubonelela ngokwenziwa kwe-melt first-in/first-out-out-out handling, egwema ukuveza ezinye zenyibiliki kwixesha eligqithileyo lokuhlala kunye nembali yobushushu, nto leyo enokukhokelela ekuguqulweni kombala kunye nokuthotywa kwe-resin kunye nezongezo.NgokukaWilmington umseki kunye nomongameli uRuss La Belle, le ngqikelelo ye-screw/plunger yangaphakathi yaqala ngeminyaka yoo-1980s kwaye iye yavavanywa ngempumelelo koomatshini bokubumba i-accumulator-head blow, abakhayo nefemu yakhe.
I-Wilmington Machinery ihlele ngokutsha umatshini wayo weMP800 woxinzelelo oluphakathi ukusuka kwinaliti enamanqanaba amabini ukuya kwinqanaba elinye kunye ne-inline screw kunye neplunger kumbhobho omnye.Ukuphathwa kwe-FIFO okunesiphumo sokunyibilika kuthintela ukujika kombala kunye nokuhla.
Isikrufu somatshini wokutofa weMP800 sine-30: 1 L/D kunye namacandelo amabini okuxuba, alungele ukudityaniswa neereyikhi ezihlaziyiweyo kunye nezongezelelo okanye iziqinisekiso zefayibha.
UWilmington uya kube ethetha malunga noomatshini bokushicilela abathe nkqo bolwakhiwo-ugwebu abakhelwe mva nje ukwenzela umthengi ojonge ukonga indawo yomgangatho, kunye neengenelo zocinezelo oluthe nkqo ngokwemigaqo yokuseta ukungunda lula kunye neendleko zesixhobo ezincitshisiweyo.Ngamnye kolu shicilelo lukhulu lwe-servohydraulic lunomthamo wokudubula we-125-lb kwaye unokwamkela ukungunda okuthandathu ukuvelisa ukuya kuma-20 iinxalenye kumjikelo ngamnye.Umngundo ngamnye ugcwaliswa ngokuzimeleyo yi-Wilmington's proprietary Versafil injection system, elandelelanisa ukuzaliswa kwesikhunta kwaye inike ulawulo lokudutyulwa komntu ngamnye kwi-mold nganye.
• UWittmann Battenfeld uza kuzisa umshicileli wayo omtsha we-120-mt VPower othe nkqo, oboniswe okokuqala ngqa kwinguqulelo ye-multicomponent (bona ngoSept. '18 Vala).Iya kubumba iplagi yeemoto zenayiloni kunye ne-TPE kwi-2 + 2-cavity mold.Inkqubo ye-automation iya kusebenzisa irobhothi ye-SCRA kunye ne-WX142 ye-robot ye-linear ukufaka izikhonkwane zokusonga, ukuhambisa i-nylon preforms kwi-overmold cavities, kunye nokususa iindawo ezigqityiweyo.
Kwakhona entsha evela eWittmann iya kuba yi-speed-speed, yonke i-EcoPower Xpress 160 yombane kwinguqu entsha yonyango.Isikrufu esikhethekileyo kunye nehopper yokomisa zibonelelwa ukubumba iityhubhu zegazi zePET kwimingxuma engama-48.
Uphuhliso olunokuthi lube yimincili oluvela eArburg kokongezwa kokulinganisa kokuzalisa umngundo kwisilawuli somatshini.Ukudibanisa "umncedisi wokuzalisa" omtsha (ngokusekelwe kwiSimcon flow simulation) kulawulo lomatshini kuthetha ukuba umshicileli "uyayazi" inxalenye eya kuvelisa.Imodeli yokulinganisa eyenziwe ngaphandle kwe-intanethi kwaye inxalenye yejometri ifundwa ngokuthe ngqo kwinkqubo yokulawula.Ke, ekusebenzeni, idigri yokuzaliswa kwenxalenye, ngokunxulumene nendawo yangoku yesijivu, i-animated ngexesha lokwenyani njengomzobo we-3D.Umsebenzisi womatshini unokuthelekisa iziphumo zokulinganisa okwenziwe ngaphandle kwe-intanethi kunye nokusebenza kwangempela kokuzaliswa kumjikelezo wokugqibela kwi-monitor yesikrini.Oku kuya kunceda ekulungiseleleni iprofayili yokuzalisa.
Kwiinyanga zamva nje, amandla omncedisi wokuzalisa anwetshiwe ukugubungela i-spectrum enkulu yokubumba kunye nezixhobo.Eli nqaku liyafumaneka kumlawuli omtsha we-Arburg weGestica, eya kuboniswa okokuqala kwi-Allrounder yombane eyi-570 A (200 mt).Ukuza kuthi ga ngoku, isilawuli seGestica sifumaneka kuphela kwisizukulwana esitsha se-Allrounder H yochungechunge loshicilelo olukhulu.
I-Arburg iya kubonisa kwakhona imodeli entsha yeFreeformer ekwaziyo ukuprinta kwe-3D kunye ne-fiber reinforcements.
IBoy Machines ichaze ukuba izakubonisa itekhnoloji entsha yeplastiki, ebizwa ngokuba yi-Servo-Plast, kunye nenye indawo entsha yokubeka irobhothi yayo ye-LR 5 eya kugcina indawo emgangathweni.
U-Engel uza kuzisa izikrufu ezibini zenjongo eyodwa.I-PFS (i-Physical Foaming Screw) yaphuhliswa ngokukodwa ukubumba i-structural-foam kunye nenaliti yegesi ethe ngqo.Kuxelwe ukuba ibonelela nge-homogenization engcono yokunyibilika kwegesi kunye nobomi obude kunye nokuqiniswa kweglasi.Iya kuboniswa ngenkqubo ye-MuCell microcellular foam e-K.
I-screw yesibini esitsha yi-LFS (i-Long Fiber Screw), eyenzelwe ukuhlangabezana nemfuno ekhulayo yeglasi ende ye-PP kunye ne-nylon kwizicelo zemoto.Yenzelwe ukunyusa usasazo lwemiqulu yefiber ngelixa unciphisa ukophuka kwefayibha kunye nokunxiba kwesijiva.Isisombululo sangaphambili sikaEngel yayisisikrufu esinentloko yokuxutywa kwebholiti kwiglasi ende.I-LFS luyilo lwecandelo elinye kunye nejometri esulungekileyo.
U-Engel ukwazisa iimveliso ezintathu ezizenzekelayo.Enye yeerobhothi ze-viper linear servo ezinemivumbo emide yokumka kodwa amandla okuhlawula afanayo njengangaphambili.Ngokomzekelo, i-viper 20 ine-stroke "X" eyandisiweyo ukusuka kwi-900 mm ukuya kwi-1100 mm, eyenza ukuba ifikelele ngokupheleleyo kwi-pallets ze-Euro-umsebenzi owawufuna i-viper 40. Ukwandiswa kwe-X-stroke kuya kuba yinketho yeemodeli ze-viper 12 ukuya. 60.
U-Engel uthi olu lwandiso lwenziwe lwaba nokwenzeka ngemisebenzi emibini “ehlakaniphileyo” yokutofa i-4.0: ulawulo lwe-iQ lokungcangcazela, oluthomalalisa ngokusebenzayo ukungcangcazela, kunye nomsebenzi omtsha we-“multidynamic”, olungisa isantya sentshukumo yerobhothi ngokomthwalo ohlawulwayo.Ngamanye amazwi, irobhothi ihamba ngokuzenzekelayo ngemithwalo ekhaphukhaphu, icotha ngeyona inzima.Zombini iimpawu zesoftware ngoku zisemgangathweni kwiirobhothi zenyoka.
Kwakhona into entsha yinto yokuchola i-sprue ye-pneumatic, i-Engel i-pic A, ebizwa ngokuba yeyona nto ithatha ixesha elide kunye neyona nto ihlangeneyo ye-sprue picker kwimarike.Esikhundleni se-X eqinile eqhelekileyo, i-pic A inengalo ejikelezayo ehamba ngaphakathi kwendawo exinene kakhulu.I-stroke yokuthatha iyaguquka ngokuqhubekayo ukuya kuma-400 mm.Kwakhona entsha kukukwazi ukunyenyisa i-Y axis ngamanyathelo nje ambalwa;kunye ne-engile yokujikeleza kwe-axis ilungelelanisa ngokuzenzekelayo phakathi kwe-0 ° kunye ne-90 °.Ukulula kokusebenza kuthiwa luncedo oluthile: Xa i-swiveled ngokupheleleyo, i-pic A ishiya yonke indawo yokungunda ikhululekile, iququzelela utshintsho lokungunda."Inkqubo ethatha ixesha lokukhupha isikhethi se-sprue kunye nokuseta iyunithi yohlengahlengiso ye-XY yimbali," utshilo u-Engel.
I-Engel ikwabonisa okokuqala "iseli yokhuseleko edibeneyo," echazwa njengexabiso elisebenzayo, isisombululo esisemgangathweni sokunciphisa unyawo kunye nokuqinisekisa ukusebenzisana okukhuselekileyo phakathi kwamacandelo eseli.Iseli yonyango iya kubonisa le ngcamango ngeendawo zokuphatha kunye nokutshintsha kwebhokisi-zonke zincinci kakhulu kunokukhusela okusemgangathweni.Xa iseli ivuliwe, umtshintshi webhokisi uhamba ngokuzenzekelayo kwicala, enika ukufikelela okuvulekileyo kwi-mold.Uyilo olusemgangathweni lunokwamkela izinto ezongezelelweyo, ezifana nebhanti yokuthutha eneentambo ezininzi okanye iseva yetreyi, kwaye yenza ukuba utshintsho olukhawulezayo, nakwiindawo ezicocekileyo zegumbi.
UMilacron uza kubonisa isikhundla sakhe sobuvulindlela njengomakhi wokuqala koomatshini ukudibanisa inoveli ye-iMFLUX inkqubo yokutofa okuphantsi koxinzelelo kulawulo lwayo lomatshini kaMosaic, owaqala ukwaziswa kumboniso ka-Oktobha odlulileyo weFakuma ka-2018 eJamani.Le nkqubo ibangwa kwimijikelo yesantya ngelixa ibumba kuxinzelelo olusezantsi kunye nokubonelela ngamacandelo angenaxinzelelo ngakumbi.(Jonga inqaku eliphambili kolu shicilelo ukuze ufumane okungakumbi nge-iMFLUX.)
I-Trexel iya kubonisa ezimbini zezona zixhobo ezintsha zokuphuhliswa kwe-MuCell microcellular foaming: i-P-Series iyunithi ye-gas-metering, yokuqala efanelekileyo kwizicelo zokupakisha ngokukhawuleza (kwakhona kuboniswe kwi-NPE2018);kunye neModyuli entsha yeNcedo yokuDonga (TDM), ephelisa imfuneko yesikrufu esikhethekileyo sangaphambili kunye nomgqomo, iphinda iphindwe kwi-screws esemgangathweni, ithambile ukuya kwi-fiber reinforcements, kwaye inyusa imveliso (bona uGcino lukaJuni).
Kwiirobhothi, iSepro iqaqambisa imodeli yayo entsha, imodeli ye-S5-25 Speed Cartesian eyi-50% ngokukhawuleza kune-S5-25 eqhelekileyo.Kuxelwe ukuba ingangena kwaye iphume kwindawo yokungunda ngaphantsi komzuzwana omnye.Kwakhona kumboniso kukho ii-cobots ezivela kwi-Universal Robots, leyo i-SeprSepro America, i-LLCo ngoku inikezela ngolawulo lwayo olubonakalayo.
I-Wittmann Battenfeld iya kusebenzisa iirobhothi zayo ezintsha ze-X ezineendlela eziphambili zokulawula i-R9 (eboniswe kwi-NPE), kunye nemodeli entsha yesantya esiphezulu.
Njengesiqhelo, umtsalane ophambili we-K uya kuba yimiboniso yokubumba ephilayo enento engenakuphikiswa ethi "Wow" enokukhuthaza abazimasi ukuba bacele umngeni kwimida yetekhnoloji yanamhlanje.
Ngokomzekelo, u-Engel ukhupha izitofu kwimiboniso emininzi ejoliswe kwiimarike zemoto, zombane kunye nezonyango.Kwimidibaniso yolwakhiwo lweemoto olukhaphukhaphu, i-Engel inyusa i-ante kwinkqubo entsonkothileyo kunye nokuguquguquka koyilo.Ukubonisa i-auto-industry ye-R & D yangoku kwiindawo zokubumba kunye nokusabalalisa umthwalo ojoliswe kuyo, i-Engel iya kusebenzisa iseli ehamba phambili, i-preforms kwaye igqithise i-organosheets ezintathu ezibunjwe ngendlela eyahlukileyo kwinkqubo ezenzekelayo ebandakanya ii-oveni ezimbini ezidibeneyo ze-infrared kunye neerobhothi ezintathu ze-axis ezintandathu.
Intliziyo yeseli yi-duo 800-mt two-platen press with a CC300 controller (kunye neC10 handheld tablet pendant) elungelelanisa onke amacandelo eseli (kuquka ukujonga ukungqubana) kwaye igcina zonke iinkqubo zazo zokusebenza.Oko kubandakanya ii-axes zerobhothi ezili-18 kunye nemimandla yobushushu ye-IR engama-20, kunye neemagazini ezihlanganisiweyo zokupakisha amaphepha kunye nabahambisi, kunye neqhosha nje elinye lokuQala kunye neqhosha lokumisa elithumela onke amacandelo kwiindawo zabo zasekhaya.Ukulinganisa kwe-3D kwasetyenziswa ukucwangcisa le seli inzima.
Iseli ye-Engel entsonkothileyo ngokungaqhelekanga yokwakheka kwee-automotive composites zisebenzisa ezintathu iiPP/glass organosheets ezinobunzima obahlukeneyo, ezifudunyezwa ngaphambili, zilungiswe kwangaphambili kwaye zigqitywe kakhulu kwiseli edibanisa ii-oveni ezimbini ze-IR kunye neerobhothi ezintathu ze-axis ezintandathu.
Izinto eziphathekayo ze-organosheets zilukwe iglasi eqhubekayo kunye ne-PP.Ii-oveni ezimbini ze-IR-eyilwe kwaye yakhiwe ngu-Engel-zixhonywe phezulu kumatshini, enye ngokuthe nkqo, enye ngokuthe tye.I-oven ethe nkqo ibekwe ngokuthe ngqo phezu kwe-clamp ukwenzela ukuba i-thinnest sheet (0.6 mm) ifikelele kwi-mold ngokukhawuleza, ngokulahlekelwa kobushushu obuncinane.I-oven ye-IR ethe tyaba ethe tyaba kwi-pedestal engaphezulu kweplaten ehambayo ifudumeza amacwecwe amabini angqindilili (1 mm kunye ne-2.5 mm).Eli lungiselelo linciphisa umgama phakathi kwe-oven kunye nokungunda kwaye ligcina indawo, kuba i-oven ayithathi ndawo.
Zonke ii-organosheets zifudumala ngaxeshanye.Amaphepha afakwe ngaphambili kwi-mold kwaye agqitywe ngeglasi-PP ezaliswe ngeglasi kumjikelezo malunga ne-70 sec.Enye irobhothi elula iphatha elona shiti libhityileyo, ilibeke phambi kweoveni, ize enye ibambe amacwecwe amabini angqindilili.Irobhothi yesibini ibeka amashiti ashinyeneyo kwi-oveni ethe tyaba emva koko kwi-mold (kunye nokugqithelana).Elona phepha lishinyeneyo lifuna umjikelo owongezelelweyo wokwenza kwangaphambili kwindawo eyahlukileyo ngelixa inxalenye ibunjwa.Irobhothi yesithathu (ixhonywe emgangathweni, ngelixa ezinye ziphezu komatshini) ihambisa elona shiti lishinyeneyo ukusuka kumngxunya ongaphambili ukuya kumngxuma wokubumba kwaye idilize inxalenye egqityiweyo.U-Engel uthi le nkqubo ifezekisa “inkangeleko yesikhumba ebalaseleyo, ebikade ijongwa njengento engenakwenzeka xa kufikwa kumaphepha ezinto eziphilayo.”Lo mboniso kuthiwa "ubeka isiseko sokuvelisa izakhiwo ezinkulu zeminyango ye-thermoplastic usebenzisa inkqubo ye-organomelt."
U-Engel uya kubonisa iinkqubo zokuhombisa zangaphakathi kunye neendawo zemoto zangaphandle.Ngentsebenziswano noLeonhard Kurz, u-Engel uya kusebenzisa inkqubo yokuhombisa i-roll-to-roll in-mold foil eyenza iifom ze-vacuum, i-backmolds kunye ne-diecuts foil kwinkqubo enye.Inkqubo ifaneleka kwiifolthi ezininzi kunye ne-paint-film surfaces, kunye ne-structured, backlightable and functionalized foil with capacitive electronics.Iifoyile ezintsha zikaKurz ze-IMD Varioform kuthiwa zoyisa imida yangaphambili kwi-backmolding compex iimilo ze-3D.E-K, u-Engel uya kubumba ifoyile ngenkunkuma etshiziweyo yesityalo (inxalenye egqunywe ngefoyile) enegwebu yinkqubo ye-Trexel's MuCell.Nangona esi sicelo saboniswa eFakuma ka-2018, u-Engel uye waphucula ngakumbi inkqubo yokucheba imveliso ngokupheleleyo ekubumbeni, ephelisa inyathelo lokusika i-laser-post-mold.
Isicelo se-IMD sesibini siya kusebenzisa inkqubo ye-Engel kwindawo ye-Kurz ukuze igqithise iipaneli zangaphambili ze-thermoplastic kunye nolwelo olucacileyo, olunamacandelo amabini e-PUR topcoat yeglosi kunye nokumelana nokukrala.Isiphumo kuthiwa sihlangabezana neemfuno zezivamvo zokhuseleko lwangaphandle.
Ngenxa yokuba izibane ze-LED zithandwa njengento yokwenza isitayile ezimotweni, u-Engel uphuhlise inkqubo entsha yokufaka iplastiki ngokukodwa i-acrylic (PMMA) ukufezekisa ukusebenza kakuhle okukhanyayo kunye nokunciphisa ilahleko yothumelo.Ukunyibilika kwekhwalithi ephezulu kuyafuneka ukuze kuzaliswe izakhiwo ezikhanyayo ezijikeleze i-1 mm ububanzi × 1.2 mm ukuphakama.
UWittmann Battenfeld uya kusebenzisa iifoyile ze-IMD ze-IMD ze-Kurz ukubumba i-auto headliner kunye nomphezulu osebenzayo.Inephepha lokuhlobisa eligqithisiweyo ngaphandle kunye nephepha elisebenzayo elinombhalo oprintiweyo we-touch-sensor ngaphakathi kwenxalenye.Irobhothi yomgca kunye ne-servo C axis ine-heater ye-IR kwi-Y-axis ukutshisa iphepha eliqhubekayo.Emva kokuba ishidi elisebenzayo lifakwe kwi-mold, ishidi lokuhlobisa litsalwa kwi-roll, lifudumala kunye ne-vacuum eyenziwe.Emva koko omabini amashiti agqitywe ngaphezulu.
Ngomboniso owahlukileyo, u-Wittmann uya kusebenzisa inkqubo ye-Cellmould microcellular foam ukubumba isihlalo-ibhentshi yenkxaso yemoto yezemidlalo yaseJamani ukusuka kwikhompawundi ye-Borealis PP equkethe i-25% ye-PCR kunye ne-25% ye-talc.Iseli iya kusebenzisa iyunithi entsha yegesi yeSede kaWittmann, ekhupha initrogen emoyeni kwaye iyicinezele ukuya kuthi ga kwi-330 bar (~4800 psi).
Kwicandelo lezonyango kunye ne-elektroniki, i-Engel icwangcisa imiboniso emibini yokubumba i-multicomponent.Enye yiseli yoomatshini ababini ekhankanywe ngasentla ebumba inxalenye ye-elektroniki kwisinyithi esineamorphous ize iyigqume ngetywina leLSR kumatshini wokushicilela wesibini.Omnye umboniso ubumba izindlu zonyango ezinodonga olungqingqwa lwePP ecacileyo nenemibala.Ukusebenzisa ubuchule obusetyenziswa ngaphambili kwiilensi ezishinyeneyo zamehlo, ukubumba inxalenye engama-25 mm ubukhulu kumaleko amabini kunciphisa kakhulu ixesha lomjikelo, eliya kuba lide kangangemizuzu engama-20 ukuba libunjwe kwishoti enye, u-Engel unika ingxelo.
Inkqubo isebenzisa i-eight-cavity Vario Spinstack mold evela kwiHack Formenbau eJamani.Ixhotywe nge-vertical indexing shaft enezikhundla ezine: 1) ukujova umzimba ocacileyo wePP;2) ukupholisa;3) ukugqithisa ngePP enemibala;4) ukudiliza ngerobhothi.Iglasi yokubona ecacileyo inokufakwa ngexesha lokubumba.Ukujikeleza kwe-stack kunye nokusebenza kwee-core pulls ezisibhozo zonke ziqhutywa zii-servomotors zombane zisebenzisa isoftware entsha eyenziwe ngu-Engel.Ulawulo lwe-Servo lwezenzo zokubumba ludityanisiwe kumlawuli weendaba.
Phakathi kwemiboniso esibhozo yokubumba kwindawo ye-Arburg's booth iya kuba ngumboniso osebenzayo we-IMD we-Injection Molded Structured Electronics (IMSE), apho iifilimu ezinemisebenzi ye-elektroniki edibeneyo zigqithisekile ukuvelisa ukukhanya ebusuku.
Omnye umboniso we-Arburg uya kuba yi-LSR micromolding, usebenzisa i-screw ye-8-mm, i-mold-cavity mold, kunye ne-LSR impahla ye-cartridge ukubumba ii-microswitches ezinobunzima be-0.009 g malunga ne-20 sec.
U-Wittmann Battenfeld uya kubumba iivalve zonyango ze-LSR kwi-mold ye-16-cavity esuka kwi-Nexus Elastomer Systems yase-Austria.Inkqubo isebenzisa inkqubo yemitha ye-Nexus Servomix entsha kunye ne-OPC-UA yokudibanisa kwi-Industry 4.0 networking.Le nkqubo eqhutywa yi-servo kuthiwa iqinisekisa ukupheliswa kwamaqamza omoya, inika utshintsho olulula lwamagubu, kwaye ishiye <0.4% imathiriyeli kwimigqomo engenanto.Ukongeza, inkqubo ye-Nexus 'Timeshot yokubanda ebandayo ibonelela ngolawulo oluzimeleyo lokuvalwa kwenaliti ukuya kuthi ga kwimingxuma eyi-128 kunye nolawulo olupheleleyo ngexesha lokutofa.
Umatshini we-Wittmann Battenfeld uya kubumba inxalenye enzima ye-LSR kwi-booth ye-Sigma Engineering, i-software yakhe yokulinganisa yanceda ukuba kwenzeke.Isibambi esinobunzima obuyi-83 g inobukhulu bodonga obuyi-1-mm ngaphezulu kwe-135 mm ubude bokuqukuqela (bona kuDis. '18 Starting Up).
U-Negri Bossi uza kubonisa indlela entsha, enelungelo elilodwa lomenzi wokuguqula umatshini wokutofa othe tyaba ube sisixovulelo sokuvuthela kwiibhotile ezincinci eziqengqelekayo, kusetyenziswa ukungunda okuvela kwiMolmasa yaseSpain.Omnye umatshini kwi-NB booth uya kuvelisa ibrashi yomtshayelo kwi-WPC enegwebu (inkuni-iplastiki yeplastiki) usebenzisa inkqubo ye-FMC yenkampani (i-Foam Microcellular Molding).Iyafumaneka kuzo zombini i-thermoplastics kunye ne-LSR, obu buchule bugalela igesi yenitrogen kumjelo osembindini wesikrufu ngezibuko elisemva kwecandelo lokutya.Igesi ingena kwi-melted ngokusebenzisa uluhlu lwe "inaliti" kwicandelo lokulinganisa ngexesha leplastiki.
Iingqayi ze-Cosmetic kunye ne-lids ezisekelwe kwi-100% kwizinto zendalo ziya kwenziwa nguWittmann Battenfeld kwiseli edibanisa amacandelo amabini kunye emva kokubumba.
U-Wittmann Battenfeld uya kubumba iingqayi ze-cosmetic ezineziciko ezivela kwizinto ezisekelwe kwi-100% kwizithako zendalo, ekuxelwe ukuba zinokuphinda zisetyenziswe ngaphandle kokulahlekelwa kwepropati.Umshicileli wamacandelo amabini kunye ne-4 + 4-cavity mold iya kubumba izimbiza nge-IML usebenzisa i-injector ephambili kunye nezivalo ezineyunithi yesibini kwi-"L" yoqwalaselo.Kusetyenziswa iirobhothi ezimbini ezilandelelanayo—enye isetyenziselwa ukubeka iileyibhile kunye nokudilizwa kweengqayi kunye neyokudiliza izivalo.Omabini la malungu abekwe kwisikhululo sesibini ukuze ajijwe kunye.
Nangona mhlawumbi ingeyiyo inkwenkwezi yomboniso kulo nyaka, umxholo othi "digitalization" okanye i-Industry 4.0 ngokuqinisekileyo iya kuba nobukho obuqinileyo.Ababoneleli ngoomatshini bakha amaqonga abo “oomatshini abakrelekrele, iinkqubo ezikrelekrele, kunye nenkonzo ekrelekrele”:
• I-Arburg yenza oomatshini bayo bakrelekrele ngokuzalisa ukulinganisa okudityanisiweyo kulawulo (jonga ngasentla), kunye “noMncedisi wePlastiki” omtsha omsebenzi wakhe uquka ukugcinwa kwangaphambili kokunxitywa kwesikrufu.Imveliso ehlakaniphile ithatha inzuzo entsha ye-Arburg Turnkey Control Module (ACTM), inkqubo ye-SCADA (i-supervisory control and data acquisition system) kwiiseli ze-turnkey eziyinkimbinkimbi.Ibona ngeso lengqondo inkqubo epheleleyo, ifaka yonke idatha efanelekileyo, ize idlulisele iisethi zedatha engqamene nomsebenzi othile kwisistim yovavanyo ukuze igcinwe okanye ihlalutywe.
Kwaye kwisigaba se "smart service," i-portal yomthengi "arburgXworld", ekhoyo eJamani ukususela ngo-Matshi, iya kufumaneka kumazwe ngamazwe njenge-K 2019. Ukongeza kwimisebenzi yamahhala njengeZiko leMishini eliphambili, iZiko leNkonzo, iZiko leNkonzo, Ii-apps zevenkile kunye neKhalenda, kuya kubakho imisebenzi eyongezelelweyo esekelwe kwintlawulo eyaziswa kumboniso.Ezi ziquka ideshibhodi ye "Self Service" yesimo somatshini, i-simulator yenkqubo yokulawula, ukuqokelela idatha yenkqubo, kunye neenkcukacha zoyilo lomatshini.
• Inkwenkwe iya kuvelisa ikomityi yokusela eqinileyo/ethambileyo egudisiweyo enemveliso yodwa ukulungiselela iindwendwe zemiboniso.Idatha yokuvelisa kunye nedatha engundoqo yomntu ngamnye kwikomityi nganye ebunjiweyo igcinwe kwaye ifumaneke kwi-server.
• I-Engel igxininisa imisebenzi emibini emitsha yolawulo "ehlakaniphile".Enye i-iQ melt control, "umncedisi okrelekrele" wokuphucula inkqubo.Ihlengahlengisa ngokuzenzekelayo ixesha leplastikhi ukucutha isikrufu kunye nomgqomo ngaphandle kokwandisa umjikelo, kwaye icebisa useto olufanelekileyo lweprofayile yobushushu bomphanda kunye noxinzelelo lwangasemva, ngokusekwe kwisixhobo kunye noyilo lwesijiva.Umncedisi uphinde aqinisekise ukuba i-screw ethile, i-barrel kunye ne-valve yokukhangela ifanelekile kwisicelo sangoku.
Omnye umncedisi omtsha okrelekrele ngumjongi wenkqubo ye-iQ, echazwa njengeyona nto iphambili yenkampani eyamkela ngokupheleleyo ubukrelekrele bokwenziwa.Ngelixa iimodyuli zangaphambili ze-IQ ziyilelwe ukukhulisa izinto ezizimeleyo zenkqubo yokubumba, njengenaliti kunye nokupholisa, le software intsha ibonelela ngesishwankathelo senkqubo yonke yomsebenzi.Ihlalutya amakhulu aliqela eeparamitha zenkqubo kuzo zonke izigaba ezine zenkqubo-iplastikhi, inaliti, ukupholisa kunye nokudiliza-ukwenza kube lula ukubona naluphi na utshintsho kwasekuqaleni.Isoftware yahlulahlula iziphumo zohlalutyo kwizigaba ezine zenkqubo kwaye izinikeze kushwankathelo olulula ukuyiqonda kuzo zombini ii-CC300 zesilawuli somatshini wokutofa kunye ne-Engel e-Connect portal yomthengi ukude, nangaliphi na ixesha ukujongwa.
Yenzelwe injineli yenkqubo, umkhangeli wenkqubo ye-iQ uququzelela ukucombulula iingxaki ngokukhawuleza ngokuchongwa kwangethuba kokuhamba, kwaye icebisa iindlela zokwandisa inkqubo.Ngokusekwe kulwazi lwenkqubo oluqokelelweyo luka-Engel, ichazwa "njengenkqubo yokuqala ejongayo."
U-Engel uthembisa ukuba kuya kubakho iintshayelelo ezininzi kwi-K, kubandakanywa iimpawu ezininzi zokubeka iliso kwimeko kunye nokuqaliswa kwezorhwebo "yesixhobo somda" esinokuqokelela kwaye sibonise idatha kwizixhobo ezincedisayo kunye noomatshini abaninzi be-injection.Iya kwenza abasebenzisi babone izicwangciso zenkqubo kunye nemeko yokusebenza yoluhlu olubanzi lwezixhobo kwaye bathumele idatha kwikhompyuter ye-MES/MRP efana ne-Engel's TIG kunye nabanye.
• I-Wittmann Battenfeld iya kubonisa iiphakheji zayo ze-software ezihlakaniphile ze-HiQ, kubandakanywa nentsha, i-HiQ-Metering, eqinisekisa ukuvala okulungileyo kwe-valve yokutshekisha ngaphambi kokujova.Enye into entsha yenkqubo ye-Wittmann 4.0 yi-electronic mold data sheet, egcina iisetingi zomatshini wokutofa kunye ne-Wittmann encedisayo ukuze kuvumeleke ukusetwa kweseli yonke ngeqhosha elinye.Inkampani iya kubonisa inkqubo yayo yokubeka iliso kwimeko yogcino oluqikelelweyo, kunye nemveliso yesibonda sayo esitsha kumthengisi wesoftware ye-MES yase-Italiya i-Ice-Flex: I-TEMI+ ichazwa njengenkqubo yokuqokelelwa kwedatha elula, yenqanaba lokungena edityaniswe ne. Unilog B8 yolawulo lomatshini wokutofa.
• Iindaba kulo mmandla zisuka eKraussMaffei zibandakanya inkqubo entsha yokubuyisela kwakhona ukuxhobisa bonke oomatshini be-KM baso nasiphi na isizukulwana ngothungelwano oluvulelwe iwebhu kunye nesakhono sokutshintshiselana ngedatha kwi-Industry 4.0.Lo mnikelo uvela kwiyunithi yoshishino ye-KM yeDigital & Service Solutions (DSS).Phakathi kweminikelo yayo emitsha iya kujongwa kwimeko yokugcinwa kwangaphambili kunye "nohlalutyo lwedatha njengenkonzo" phantsi kwesiqubulo esithi, "Sinceda ukuvula ixabiso ledatha yakho."Le yokugqibela iya kuba ngumsebenzi we-KM entsha ye-Social Production app, ethi inkampani, "isebenzisa izibonelelo zeendaba zentlalo kuhlobo olutsha lokujonga imveliso."Lo msebenzi welungelo elilodwa lomenzi wechiza uchonga ukuphazamiseka kwenkqubo ngokuzimeleyo, ngokusekwe kwidatha esisiseko, ngaphandle kobumbeko lomsebenzisi, kwaye ibonelela ngeengcebiso malunga nezisombululo ezinokwenzeka.Njengomkhangeli wenkqubo ye-iQ ka-Engel okhankanywe ngasentla, iMveliso yeNtlalo kuxelwe ukuba yenza kube lula ukubona nokuthintela okanye ukusombulula iingxaki kwangethuba.Ngaphezu koko, i-KM ithi inkqubo iyahambelana nazo zonke iintlobo zoomatshini besitofu.Umsebenzi wayo we-industrial messenger yenzelwe ukubuyisela iinkqubo zokuthumela imiyalezo ezifana ne-WhatsApp okanye i-WeChat njengendlela yokwenza lula kunye nokukhawulezisa unxibelelwano kunye nentsebenziswano kwimveliso.
I-KM iya kuphinda iqalise uphuculo olutsha lwesoftware yayo yeDathaXplorer, ebonelela ngembono ecacileyo yenkqubo ngobunzulu ngokuqokelela ukuya kuthi ga kwiimpawu ze-500 kumatshini, ukubumba okanye kwenye indawo yonke i-5 millisec kunye neegrafu iziphumo.Entsha kumboniso iya kuba yindawo ephakathi yokuqokelela idatha kuzo zonke izinto zeseli yokuvelisa, kubandakanywa abancedisi kunye ne-automation.Idatha ingathunyelwa kwiinkqubo ze-MES okanye ze-MRP.Inkqubo inokuphunyezwa kwisakhiwo semodyuli.
• I-Milacron iya kuqaqambisa i-M-Powered web portal yayo kunye ne-suite yohlalutyo lwedatha enekhono elifana ne-“MES-like functionality,” i-OEE (ukusebenza kakuhle kwezixhobo zizonke) esweni, iidashbhodi ezicacileyo, kunye nokugcinwa kwangaphambili.
Ishishini 4.0 liqhubela phambili: Umkhangeli omtsha wenkqubo ye-iQ ka-Engel (ekhohlo);Milacron's M-Powered (embindini);IDathaXplorer kaKraussMaffei.
• I-Negri Bossi iya kubonisa into entsha yenkqubo yayo ye-Amico 4.0 yokuqokelela idatha kwiintlobo ezahlukeneyo zoomatshini abanemigangatho eyahlukeneyo kunye neeprothokholi kunye nokuthumela loo datha kwinkqubo ye-ERP yomthengi kunye / okanye kwifu.Oku kufezekiswa ngonxibelelwano oluvela kwi-Open Plast yase-Italiya, inkampani ezinikele ekuphumezeni i-Industry 4.0 ekusetyenzweni kweeplastiki.
• I-Sumitomo (SHI) i-Demag iya kubonisa iseli eqhagamshelweyo ebonisa unikezelo lwamva nje kwi-diagnostic ekude, inkxaso ye-intanethi, ukulandelela amaxwebhu kunye no-odolo lwamacandelo angasese ngokusebenzisa i-portal yomthengi we-myConnect.
• Ngelixa eyona ngxoxo isebenzayo ye-Industry 4.0 ukuza kuthi ga ngoku iphuma kubaboneleli baseYurophu nabaseMelika, uNissei uya kuthi thaca iinzame zakhe zokukhawulezisa uphuhliso lolawulo olunikwe amandla kwi-Industry 4.0, “Nissei 40.”Umlawuli wayo omtsha we-TACT5 uxhotyiswe njengomgangatho kunye neprotocol yonxibelelwano ye-OPC UA kunye ne-Euromap 77 (esisiseko) yonxibelelwano lwe-MES protocol.Injongo kukuba umlawuli womatshini abe ngundoqo wothungelwano lwezixhobo zeseli ezincedisayo ezifana ne-robot, i-feeder material, njl njl ngoncedo lwe-Euromap 82 protocols kunye ne-EtherCAT.UNissei unombono wokuseta zonke iiseli ezincedisayo ukusuka kumlawuli weendaba.Iinethiwekhi ezingenazingcingo ziya kunciphisa iingcingo kunye neentambo kwaye ziya kuvumela ukugcinwa kude.I-Nissei iphinda iphuhlise ingcamango yayo "ye-N-Constellation" ye-IoT-based based inspection quality system.
Kwinyanga ezayo iiplastiki ezinkulu zeminyaka emithathu eDüsseldorf, eJamani, zicela umngeni kubakhi bomatshini bokubumba umatshini ukubonisa ubunkokeli bobuchwepheshe ekujonganeni neemfuno zemarike.
Ukuba unomdla kwiicomposites ezilula, i-IML, i-LSR, i-multi-shot, i-inmold assembly, i-barrier coinjection, i-micromolding, i-variotherm molding, i-foam, i-energy-saving presses, iirobhothi, iimbaleki ezishushu, kunye nezixhobo zokusebenza-zonke zilapha ngamandla. .
Imveliso eyongezelelekileyo ngokusetyenziswa kwamandla okuncinci kunye notyalo-mali lwenkunzi;imisebenzi emininzi kumatshini okanye iseli yokuvelisa kunye nexesha elincinane, abasebenzi, amandla, kunye nenkunzi-ezi yayiyimixholo eqhelekileyo yemiboniso yokubumba inaliti kumboniso ka-Oktobha ka-K ka-2013.
X Enkosi ngokuthathela ingqalelo umrhumo kwiPlastiki Technology.Siyaxolisa kukubona uhamba, kodwa ukuba utshintsha ingqondo yakho, singathanda ukuba nawe njengomfundi.Cofa nje apha.
Ixesha lokuposa: Nov-26-2019