Ikhasimende lokuqala ukuthengisa i-Sealio®, isitayela esisha sesiqukathi esisekelwe ephepheni esinezinzuzo ezithile eziqinile zokupakishwa ezisimeme, isigaba se-DMK Baby somkhiqizi wobisi waseJalimane i-DMK Group.Ifemu yakubona njengefomethi efanelekile yomugqa wayo omusha wefomula yobisi lwezingane oluyimpushana, isinyathelo lapho yatshala khona izigidi zama-euro.U-Sealio bekungeyona yodwa ifomethi yokupakishwa i-DMK Baby ebibukiwe, kodwa yasheshe yaba inketho eyenza umqondo omkhulu.
Ithuthukiswe yi-Ã…&R Carton yase-Sweden, i-Sealio iyisilandeli esithuthukisiwe sohlelo lokupakisha olusungulwe kahle lwe-Ã…&R olwaziwa nge-Cekacan®.Kuqondiswe embonini yokudla, ikakhulukazi ukupakishwa kwezimpushana ezihlukahlukene, izingxenye ezintathu eziyinhloko ezisekelwe ephepheni zomzimba we-Cekacan, ezansi, nolwelwesi olungaphezulu—zilethwa njengezikhala eziyisicaba bese zibunjwa zibe iziqukathi.Yilokhu okwenza kube wusizo ngombono wokupakisha osimeme, njengoba ukuthutha izikhala eziyisicaba endaweni yamakhasimende kudinga amaloli ambalwa kakhulu futhi kusebenzisa uphethiloli omncane kakhulu kunalokho odingekayo lapho ukuthutha kwakheka iziqukathi ezingenalutho.
Ake siqale sibheke i-Cekacan ukuze sikwazi ukwazisa kangcono lokho okushiwo u-Sealio.Izingxenye ezintathu eziyinhloko ze-Cekacan ziyi-multilayer laminations yebhokisi lamabhokisi kanye nezinye izendlalelo ezifana ne-aluminium foil noma ama-polymer ahlukahlukene adingwa uhlelo oluthile.Ukusebenza kwe-modular kungakhiqiza izinhlobo eziningi ezahlukene.Ngemuva kokuthi indawo ephansi ye-Cekacan ifakwe uphawu endaweni, isitsha sesilungele ukugcwaliswa, ngokuvamile ngomkhiqizo oyimbudumbudu noma onamandla.Ulwelwesi olungaphezulu lube seluvalwa endaweni, emva kwalokho irimu elibunjwe ngomjovo livalwa ephaketheni lilandelwe yisivalo esichofozwa ngokuvikelekile ku rimu.
I-Sealio, empeleni, inguqulo eyenziwe kahle ye-Cekacan.Njenge-Cekacan, i-Sealio ihloselwe kakhulu ukufaka izicelo zokudla futhi yakhiwe endaweni yomkhiqizi wokudla ngemishini ye-Sealio ngezikhala ezingenalutho.Kodwa ngenxa yokuthi i-Sealio igcwaliswa ngezansi esikhundleni esiphezulu, isusa ithuba lokuthi izinsalela zomkhiqizo ezingabukeki zivele engxenyeni engaphezulu yesiqukathi.Ã…&R Carton iphinde ikhombise indlela yokuvala eqinile kufomethi ye-Sealio.Iphakethe libuye libe ngcono uma kuziwa ekusebenziseni umthengi ngoba linozinzo olungcono lokuphatha futhi kulula ukulisebenzisa umzali onesandla esisodwa esingenasandla uma ethwele ingane kwesinye.Bese kuba nohlangothi lwemishini ye-Sealio, eziqhenya ngokwakhiwa nokugcwalisa okuyinkimbinkimbi kune-Cekacan.Isezingeni eliphezulu ngemisebenzi ethuthukisiwe elawulwa isikrini esithintwayo.Okunye okuveziwe wumklamo wokuhlanzeka kanye nohlelo oludidiyelwe lwedijithali lokwesekwa okukude okusheshayo nokwethembekile.
I-Dairy co-op Ukubuyela ku-DMK Group, yi co-op ephethwe abalimi abayizi-7,500 ngokukhiqiza ezimbonini zobisi ezingu-20 eJalimane nase-Netherlands.Uphiko lwezingane ze-DMK lugxile obisini lwezingane ezisanda kuzalwa, kodwa lunohlelo olubanzi kakhulu lomkhiqizo oluhlanganisa nokudla kwezinsana kanye nezithako zokudla komama nezingane.
“Siyazithanda izingane futhi siyazi ukuthi kubalulekile ukunakekela nomama,†kusho u-Iris Behrens, oyiNhloko yeGlobal Marketing ye-DMK Baby.“Sikhona ukusekela abazali ohambweni lwabo nezingane zabo endleleni yokukhula yemvelo—lokho kuwumsebenzi wethu.
Igama lomkhiqizo wemikhiqizo yezingane ze-DMK i-Humana, igama eselikhona kusukela ngo-1954. Njengamanje uhlobo lusatshalaliswa emazweni angaphezu kuka-60 emhlabeni jikelele.Ngokwesiko, i-DMK Baby yayipakisha le mpushana yefomula yobisi ebhokisini lesikhwama noma ephaketheni lensimbi.Eminyakeni embalwa edlule i-DMK Baby yanquma ukuthola amaphakheji amasha esikhathi esizayo, futhi izwi laphuma kubahlinzeki bamasistimu okupakisha nezinto zokupakisha okungenzeka babe nalokho okudingwa yi-DMK Baby.
“Ngokusobala sasazi ngo-Ã…&R Carton kanye ne-Cekacan yabo, futhi sasazi ukuthi yayidumile kwabanye esiqhudelana nabo,†kusho u-Ivan Cuesta, Umqondisi Ophethe Wezokusebenza ngaphakathi kwe-DMK Baby.“Ngakho-ke ...&R wathola isicelo naye.Kuvele ukuthi babesanda kuthuthukisa i-Sealio® futhi kwavusa isithakazelo sethu.Sanikezwa ithuba lokubamba iqhaza ekuthuthukisweni kwawo futhi sibe nomthelela ohlelweni olusha, size siluvumelanise nokuthanda kwethu ngokwezinga elithile.â€
Ngaphambi kokufika lapho, i-DMK Baby yenze ucwaningo olunzulu lwemakethe phakathi komama emazweni ayisithupha emhlabeni jikelele ukuze bathole ukuthi bafunani esixazululweni sokupakisha sefomula yobisi lwezingane.“Sibuze ukuthi yini engenza izimpilo zomama zibe lula nokuthi yini engenza bazizwe bephephile,†kusho u-Behrens.Okufundiwe yi-DMK Baby ukuthi ukubukeka kwekhwalithi ephezulu bekudingeka kakhulu.Abaphendulile nabo bacele ukungisiza, njengokuthi “Ngifuna iphasela engingakwazi ukuliphatha ngesandla esisodwa ngoba enye ingalo ivamise ukuba nomntwana.
Iphakheji futhi bekufanele ivikeleke kahle, kufanele ikhange, kube mnandi ukuyithenga, futhi kufanele iqinisekise ubusha—yize kuwumkhiqizo ovame ukusetshenziswa phakathi nesonto.Ekugcineni, iphakheji kwadingeka libe nesici esibonakalayo esiphazamisayo.Ephaketheni le-Sealio isivalo sinelebula eliphukayo lapho uvula iphakethe okokuqala ukuze abazali baqiniseke ukuthi alikaze livulwe.Le lebula isetshenziswa umphakeli wesivalo futhi ayidingi mshini ohlukile endaweni yokudla.
Esinye isicelo omama ababenaso sasiwukuthi iphakheji kufanele libe nesipuni sokulinganisa esinamathiselwe.I-DMK Baby kanye no-Ã…&R Carton basebenze ngokuhlanganyela ukuze bathole isisombululo sesipuni esilungile.Ngaphezu kwalokho, njengoba uphawu lwe-Humana lunenhliziyo ngemuva, isipuni sokulinganisa sanikezwa isimo senhliziyo.Ihlala esibambi esingaphansi kwesembozo esinezintelezi zepulasitiki kodwa ngaphezu kwesivalo se-foil membrane, futhi isibambi sihloselwe ukusetshenziswa njenge-scraper ukuze inani eliqondile lempushana lilinganiswe ku-spoon.Ngalesi sibambi, isipuni sihlala sifinyeleleka kalula futhi asilele kumpushana ngisho nangemva kokusetshenziswa kokuqala.
‘Ngomama ngomama’ Ifomethi yephakheji entsha ibizwa ngokuthi “myHumanaPack,†futhi ulayini wokuthengisa we-DMK Baby uthi “ngomama komama’ Itholakala ngo-650- , 800-, kanye no-1100-g osayizi ukuze bangene ezimakethe ezahlukene.Ukushintsha ivolumu kuphakheji akuyona inkinga inqobo nje uma isisekelo sephakeji siyafana.Ukuphila kweshelufu kufika eminyakeni emibili, elingana nezinga lemboni.
“Sithuthuka kahle ngalesi sixazululo esisha,†kusho uCuesta.“Isidingo siyenyuka, futhi sesibonile ukuthi sekulula nakakhulu ukuyifaka emashalofini esitolo.Ngokusobala abantu bayayithanda ifomethi.Siphinde siphawule izingxoxo ezinhle kakhulu ezinkundleni zokuxhumana, lapho siqhuba khona imikhankaso eminingi.â
“Ngaphezu kwalokho, siye saqonda ukuthi abathengi abaningi banikeza amaphakheji impilo yesibili,†uyanezela u-Behrens.“Siyabona ezinkundleni zokuxhumana ukuthi abantu banemicabango eminingi uma kukhulunywa ngokuthi ingasetshenziswa ngani uma ingenalutho.Ungayipenda futhi unamathisele izithombe kuyo futhi uyisebenzisele ukugcina amathoyizi, isibonelo.Leli khono lokuphinda lisetshenziswe ngenye into elenza liphelele ngokombono wemvelo.â
Ngokuhambisana nolayini omusha embonini ye-DMK Baby edolobhaneni laseJalimane i-Strückhausen, kusetshenziswa imigqa yokupakisha ekhona yefemu yamakani ensimbi.Kwamanye amazwe, iShayina ngokwesibonelo, inkani yensimbi yamukelwa kabanzi kangangokuba icishe inikezwe.Kodwa lapho iningi laseNtshonalanga Yurophu lithinteka khona, iphakethe le-Humana Brand amakhasimende azolibona ngokuqhubekayo kuzoba ifomethi ye-Sealio.
“Kube yinselelo ukwenza ulayini omusha ubekhona, kodwa sisebenze kahle kakhulu ngokubambisana no-Å&R Carton, obambe isibopho sokuwufaka,†kusho uCuesta.“Yebo, akulokothi kuhambe kahle ngokwezinhlelo.Phela, sikhuluma ngamaphakheji amasha, ulayini omusha, imboni entsha, nabasebenzi abasha, kodwa manje ngemva kwezinyanga ezimbalwa kuyaqhubeka.Iwumugqa othuthukisiwe onesoftware eminingi namarobhothi amaningi, ngakho ngokwemvelo kuzodinga isikhathi ngaphambi kokuthi yonke into ibe sendaweni.
Ulayini wokukhiqiza namuhla unama-opharetha ayisishiyagalombili kuya kwayishumi ngokushintshana ngakunye, kodwa njengoba usuthuthukiswa umqondo uwukunciphisa le nombolo.Umthamo wokukhiqiza wonyaka uphakathi kwamathani angama-25 no-30,000, okusho ukuthi amaphakethe aphakathi kwezigidi ezingama-30 nezingama-40 ngonyaka.Å&R Carton iletha zonke izingxenye zephakeji eziyisishiyagalombili endaweni ye-DMK e-Strückhausen:
• Sika i-membrane impahla evalelwa phezulu emzimbeni wesitsha ngaphambi kokugcwalisa
• imiqulu yetheyiphu (i-PE-sealing lamination) esetshenziswa emthungo oseceleni womzimba wesitsha enqubweni yokwakha isiqukathi
Kwenziwe ngu-Ã…&R, kokubili okungenalutho okuyisicaba okusebenza njengomzimba kanye nesisekelo esinamathiselwe emzimbeni kuyi-lamination ehlanganisa, ngaphezu kwe-paperboard, ungqimba oluncane lwe-aluminium oluvimbelayo kanye nongqimba olusekelwe ku-PE-based heat-seal. .I-Ã…&R iphinda yenza ucezu olungezansi kanye nolwelwesi olungaphezulu, i-lamination ehlanganisa isendlalelo esincane se-aluminium yokuvimbela kanye nokuvalwa kwe-PE ngaphakathi.Ngokuqondene nezingxenye zepulasitiki ezinhlanu esitsheni, lezi zikhiqizwa eduze kwe-DMK Baby ngaphansi kokulawulwa ngokucophelela kwe-Ã…&R Carton.Izidingo zekhwalithi nenhlanzeko zihlala ziphakeme kakhulu.
Imisebenzi ethuthukisiwe Ulayini wokukhiqiza omusha sha e-Strückhausen, osebenze kusukela ngoJanuwari, unobude obungu-450 m (1476 ft.).Lokho kuhlanganisa ukuxhunywa kwe-conveyor, i-case packer, ne-palletizer.Ulayini usekelwe kubuchwepheshe be-Cekacan obuqinisekisiwe kodwa ngemisebenzi eyenziwe kahle.Indlela yokutywina enelungelo lobunikazi be-Cekacan® iyafana, kodwa amalungelo obunikazi amasha angaphezu kuka-20 azungeze ubuchwepheshe e-Sealio®.
UGerhard Baalmann ka-DMK Baby, uMqondisi Omkhulu, uhola ifekthri e-Strückhausen futhi ubenomusa ngokwanele ukudlala umqondisi wezivakashi ngosuku i-Packaging World ivakashele ihholo lokukhiqiza elihlanzeke kakhulu.“Idizayinelwe ukusebenza ubusuku nemini, ulayini usekelwe kumakhi we-canister (S1), umshini wokugcwalisa/umshini wokufaka uphawu (S2), kanye nomshini wokufaka isivalo (S3),†kusho u-Baalmann.
Okokuqala okungenalutho okusekelwe ephepheni kudonswa kumagazini okuphakelayo futhi kwakhiwe ibe isilinda eduze kwe-mandrel.Itheyiphu ye-PE kanye nokuvalwa kokushisa kuhlangana ukunikeza isilinda umthungo wophawu oluseceleni.Isilinda sibe sesithunyelwa ngokusebenzisa amathuluzi akhethekile ukusinikeza isimo saso sokugcina.Khona-ke ulwelwesi olungaphezulu luyavalwa futhi umugqa ongaphezulu nawo uvalwe endaweni yawo.Iziqukathi zibe seziguquliwe futhi zikhishwe ku-conveyor eholela ku-filler.Ngenxa yokuthi umugqa unwebeka ibanga elide, i-DMK Baby idale i-arch yohlobo lokukhulula isikhala saphansi.Lokhu kufezwe ngokusebenzisa i-pair of spiral conveyor evela ku-AmbaFlex.I-spiral conveyor eyodwa iphakamisa iziqukathi zibe ukuphakama okungamamitha ayi-10. Iziqukathi zidluliswa ibanga elingamamitha ayi-10. bese zibuyela phansi ziye phansi ezingeni lesitezi ku-spiral conveyor yesibili.Ngokusebenzisa i-arch ewumphumela, abantu, izinto zokwakha, ngisho nokuphakamisa imfoloko kungadlula kalula.
Ngokuka-Ã…&R, amakhasimende angakhetha cishe noma iyiphi i-powder filler ayithandayo.Esimeni se-DMK Baby, isigcwalisi siwuhlelo olujikelezayo olunamakhanda ayi-12 olusuka ku-Optima.Amaphakheji agcwalisiwe adlula i-checkweigher esuka e-Mettler Toledo abese edluliselwa egumbini lase-Jorgensen elikala u-1500 x 3000 cm lapho kukhishwa khona umoya ozungezile futhi igesi ye-nitrogen iphindiselwa emuva ku-headspace yeziqukathi ezihlanekezelwe.Cishe iziqukathi ezingama-300 zingena kuleli gumbi, futhi isikhathi esichithwa ngaphakathi kwegumbi cishe imizuzu emi-2.
Esiteshini esilandelayo, isisekelo sifakwe uphawu endaweni.Khona-ke i-rim yesisekelo esibunjwe ngomjovo iyavalwa.
Kuleli qophelo iziqukathi zidlula iphrinta ye-Domino Ax 55-i Continuous Ink Jet ebeka idatha eguquguqukayo kuhlanganise nekhodi ye-matrix yedatha ye-2D eyingqayizivele ngaphansi kwesiqukathi ngasinye.Amakhodi ahlukile akhiqizwa futhi aphethwe yisixazululo sokwenza uchungechunge kusuka ku-Rockwell Automation.Okuningi ngalokhu maduzane.
Njengoba sezigcwaliswe ngezansi, manje iziqukathi ziqondile futhi zingena olunye uhlelo oluvela ku-Jorgensen.Isebenzisa amarobhothi amabili e-Fanuc LR Mate 200i 7c ukuze akhethe izipuni zokulinganisa eziphakelwa umagazini futhi afafaze ukhezo olulodwa kwisibambi esimise okwenhliziyo ngasinye esibunjwe kurimu ngalunye olungaphezulu.Uma isiqukathi sesivuliwe futhi sisetshenziswa, abathengi baphinda bahlwithe isipuni kulesi sibambi esimise okwenhliziyo, okuyindlela ehlanzeke kakhulu yokugcina isipuni kunokuba ngabe empeleni bekumkhiqizo ngokwawo.
Kufanele kuqashelwe ukuthi izinkezo zokulinganisa nezinye izingxenye zepulasitiki zifika ngezikhwama ze-PE eziphindwe kabili.Awavalwa inzalo, kodwa ingozi yokungcola iyancishiswa ngoba isikhwama se-PE sangaphandle sikhishwa ngaphandle kwendawo yokukhiqiza ehlanzekile.Ngaphakathi kuleyo ndawo, u-opharetha ususa isikhwama se-PE esisele bese ebeka izingxenye zepulasitiki kumamagazini lapho kuthathwa khona izingxenye.Okunye okufanele kuqashelwe ukuthi uhlelo lombono lwe-Cognex luhlola isiqukathi ngasinye esiphuma emshinini we-Jorgensen ukuze kungabikho phakheji eliphuma lingenaso isipunu sokulinganisa.
Isicelo sesivalo esinezinsika Isicelo sesivalo esinamahenjisi yikona okulandelayo, kodwa okokuqala amaphakheji anefayela elilodwa ahlukaniswa abe amathrekhi amabili ngenxa yokuthi isivalo sesici siwuhlelo lwamakhanda amabili.Izivalo zithathwa esiphakelini semagazini ngekhanda lokukha eliqhutshwa yi-servo bese lixhunywa kunqenqema olungaphezulu ngokulingana kwe-snap.Awekho ama-adhesives noma ezinye izithasiselo ezisetshenziswayo.
Lapho iziqukathi zishiya okokufaka isivalo, zidlula isistimu yokuhlola i-X-ray evela ku-Mettler Toledo enqaba ngokuzenzakalelayo noma iyiphi iphakheji enanoma yiziphi izingxenye ezingalindelekile noma ezingafunwa.Ngemuva kwalokhu, amaphakheji agijima ku-conveyor kuya kupakishi yekesi ehlanganisiwe ehlinzekwe ngu-Meypack.Lo mshini uthatha amaphakheji amabili noma amathathu ayinhloko ngesikhathi, kuye ngephethini, futhi uwaphendulela ku-90 deg.Bese zihlelwa zibe yimizila emibili noma emithathu, bese kumiswa icala ngakubo.Ukuguquguquka kwephethini kuhle, ngakho-ke umshini ungashintshwa ukuze ube nezinhlelo ezihlukahlukene zephakethe ngaphandle kokulahlekelwa kwesivinini.
Njengoba sishilo ekuqaleni, ibhokisi le-Sealio ngalinye liphrinte ngezansi ikhodi ye-matrix yedatha ye-2D eyingqayizivele.Ngaphakathi komshini we-Meypack kunekhamera ye-Cognex etholakala ngaphambi nje kwendawo lapho amaphakethe e-Sealio engena ngaphakathi kwekesi.Ekesini ngalinye elikhiqizwayo, le khamera ifunda ikhodi ye-matrix yedatha eyingqayizivele ngezansi kwephekhi ngayinye ye-Sealio engena kulelo cala bese ithumela leyo datha kusofthiwe yochungechunge ye-Rockwell ngezinjongo zokuhlanganisa.Isistimu ye-Rockwell ibe isikhiqiza ikhodi eyingqayizivele ezophrintwa ekesini likathayela elisungula ubuhlobo bomzali/wengane phakathi kwamabhokisi ekesi kanye nekesi ngokwalo.Le khodi yekesi iphrintwa ngqo ekesini yiphrinta ye-ink-jet ye-Domino, noma isetshenziswa ilebula yokuphrinta bese ufaka i-thermal-transfer, nayo evela ku-Domino.Konke kuncike ekutheni izifunda ezithile zikhetha ini.
Amandla okulinganisa kanye nokuhlanganisa okuza nokuphrinta ikhodi ye-matrix yedatha ye-2D kanye nokusetshenziswa kwesisombululo se-serialization se-Rockwell kubaluleke kakhulu.Kusho ukuthi iphakethe ngalinye liba lihlukile, okusho ukuthi i-DMK Baby ingakwazi ukulandelela okuqukethwe ibuyisele uchungechunge lokunikezela emuva kumlimi okhiqiza ubisi okwenziwa ngalo ubisi.
Amacala adluliswa ngendlela yokuthutha emboziwe eya ku-palletizer esuka e-Jorgenson esebenzisa amarobhothi amabili ahlinzekwe yi-Fanuc.Isinyathelo sokugcina enqubweni yokupakisha ukusonga ngohlelo oluhlinzekwe yi-Cyklop.
“I-Sealio iwumqondo ‘osezingeni eliphezulu’ ekufakweni kokudla futhi usekelwe kukho konke okuhlangenwe nakho esikufundile eminyakeni engaphezu kwengu-15 ebesisebenza ngayo ne-Cekacan njengokupakisha ubisi lwezinsana,⠀ kusho u-Johan Werme, uMqondisi Wezentengiso wamasistimu okupakisha e-Å&R Carton.
Imboni yezokudla yiyona okuhloswe ngayo kakhulu uhlelo olusha lwe-Sealio®, kodwa futhi izokwazi ukuthola izimakethe ezintsha kwezinye izindawo ezifana nezamakhemisi.Imboni kagwayi isivele isebenzisa i-Cekacan package kagwayi.
Khetha izindawo ozithakaselayo ngezansi ukuze ubhalisele izincwadi zezindaba zePackaging World.Buka ingobo yomlando yencwadi yezindaba »
Isikhathi sokuthumela: Sep-07-2019